The patterned conveyor belt is a special type of belt conveyor made up of the belt carcass and patterns, commonly used for conveying materials at a certain inclined angle. The shape and height (depth) of the pattern can vary depending on the conveyed material and the conveyor's angle, and therefore, it can be customized according to specific usage requirements. Zoomry offers various patterned conveyor belts including diamond, chevron, fishbone, herringbone, V6, U-type, and V-patterned conveyor belts to meet different operating conditions and material conveying needs.
■ Application Scenarios
The patterned conveyor belt, with its unique structure and function, is commonly used for conveying powder, granular, or small block materials, especially in inclined conveying systems where materials may easily slide off. Its primary advantage is its ability to prevent material from falling during transportation. It is suitable for conveying systems with larger inclines:
● Stone Crushing Plants: Used for conveying crushed stone, gravel, and other bulk materials from one area to another, preventing material from sliding off due to steep angles.
● Waste Recycling Plants: Used to convey waste and recycled materials, especially those that are granular or powdery.
● Sand and Gravel Aggregate Manufacturing Plants: In sand and gravel production and transportation, the patterned conveyor belt effectively prevents material scattering and improves production efficiency.
● Thermal Power Stations: Used to convey coal, ash, and other materials through inclined conveyor systems, providing a better solution for material containment.
● Concrete Mixer Plants: Used to convey raw materials like cement, sand, and stone to mixing machines or storage facilities.
● Mining Plants: The patterned conveyor belt efficiently conveys minerals, sand, and other materials in mining and quarrying environments, particularly in areas with steep inclines.
● Metallurgical Plants: Used for transporting metal ores, coke, and other smelting materials in the metallurgy industry.
● Ports/Terminals: Commonly used in ports and docks for transporting bulk materials such as coal, ores, and other bulk goods.
■ Features
● Seamless Belt Carcass
Zoomry’s patterned conveyor belts use high-quality seamless belt carcasses, ensuring uniform strength across the entire belt with no weak points from joints, increasing the belt's lifespan.
● Long Service Life
Made from wear-resistant, aging-resistant rubber materials combined with high-strength carcasses, the belts offer long service life and reduced replacement frequency.
● Integrated Vulcanization of Patterns and Top Cover Rubber
The patterns and top cover rubber are integrally vulcanized to ensure the durability of the pattern and resistance to wear, maintaining excellent performance over time.
● Carefully Designed Patterns, Angles, and Pitch
The shape, angle, and pitch of the patterns are meticulously designed according to the material being conveyed and the conveyor's incline, ensuring that materials do not slip off and enhancing the belt's stability and efficiency.
● Open and Closed Types
Patterned conveyor belts are available in open and closed types to meet different material requirements. Open types are suitable for large particles or materials that are not easily compressed, while closed types are ideal for fine particles, powders, or materials prone to scattering.
● Incline Angle Range: 0~40°
Patterned conveyor belts are suitable for transporting materials at incline angles between 0° and 40°, preventing material loss during transport, especially in steep incline conveyor systems.
● Suitable for Bulk and Bagged Materials
Whether for bulk materials (such as ores, coal, etc.) or packaged goods (such as bagged cement, grains, etc.), patterned conveyor belts effectively transport and stack materials.
■ Types of Patterns
Zoomry offers various types of patterned conveyor belts based on different operating conditions and material requirements. Common types of patterns include:
● Diamond Pattern
This pattern is commonly used for general material transportation, especially for granular materials such as ores and stones.
● Chevron Pattern
Chevron patterns offer greater load-bearing capacity and anti-slip capabilities, making them suitable for larger granular materials or conveying systems with higher inclines.
● Fishbone Pattern
The fishbone pattern is suitable for rougher or larger granular materials. Its stable structure effectively prevents material slip.
● Herringbone Pattern
The herringbone pattern is ideal for fine-grain materials, offering excellent gripping and anti-slip properties.
● V6 Pattern
The V6 pattern is suited for conveying materials at steep angles and offers excellent anti-slip properties, particularly for heavy materials.
● U-Type Pattern
The U-type pattern is ideal for transporting larger granular materials, such as sand and coal.
● V-Pattern
The V-pattern offers strong anti-slip properties and high material conveying efficiency, making it especially useful in inclined conveying systems, widely used in the metallurgy industry.
■ Product Parameters
Type | Cleat Size (mm) | Belt Width (mm) |
CV, full width | Cleat Height=5; 10 | 300-1200 |
Cleat Width= full width |
Cleat Pitch=100 |
CV, closed | Cleat Height=15 | 400-1200 |
Cleat Width=300; 450 |
Cleat Pitch=250; 300 |
CV, open | Cleat Height=15 | 450-1200 |
Cleat Width=385; 600; 750 |
Cleat Pitch=250 |
CP, open | Cleat Height=17 | 400-1400 |
Cleat Width=300; 440; 550; 630; 750; 950 |
Cleat Pitch=330 |
CP, open & closed | Cleat Height=25 | 500-1200 |
Cleat Width=450; 550; 750 |
Cleat Pitch=330 |
CP, open | Cleat Height=32 | 700-1400 |
Cleat Width=580; 630; 750 |
Cleat Pitch=330 |
U, closed | Cleat Height=15; 32 | 650-1200 |
Cleat Width=550; 700 |
Cleat Pitch=350; 400 |
Multi-V, full width | Cleat Height=6 | 500-2000 |
Cleat Width= full belt width |
Cleat Pitch= 76 |