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Pipe conveyor

Pipe conveyor

Zoomry Pipe Conveyor represents the benchmark of new-generation enclosed conveying technology, featuring a circular closed-pipe structure design that achieves zero material leakage throughout transportation. CE and EAC certified with ISO 9001/14001 dual-system compliance, it‘s widely applied in dust-sensitive and harsh environments across mining, power generation, and building material industries. Capacity ranges 50-6000t/h with pipe diameters Φ100-Φ850mm and maximum length up to 15km.
Parameter category Standard specifications
Conveying pipe diameter Φ100-850mm
Belt speed range 0.8-5.0m/s
Maximum inclination angle 30°
Material density ≤3.2t/m³
Single machine length Standard 500m
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Zoomry Pipe Conveyor represents the benchmark of new-generation enclosed conveying technology, featuring a circular closed-pipe structure design that achieves zero material leakage throughout transportation. CE and EAC certified with ISO 9001/14001 dual-system compliance, it's widely applied in dust-sensitive and harsh environments across mining, power generation, and building material industries. Capacity ranges 50-6000t/h with pipe diameters Φ100-Φ850mm and maximum length up to 15km.

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Core Technical Parameters

The Zoomry Pipe Conveyor adopts hexagonal closed-pipe structure with six high-strength idler groups achieving 360° belt enclosure. Key features:

  • Carbon steel idlers arranged at 60° angles form regular hexagonal tunnel (-50℃ to +180℃ temperature range, Ex dⅡC T6 explosion-proof rating)
  • 100% material containment with dust emission <5mg/m³
  • U-shaped overlapping belt edges provide 0.15MPa sealing pressure
  • Simultaneous horizontal/vertical turning with 4m minimum radius (Φ600mm pipe), adaptable to complex terrain

Basic Performance Indicators

ParameterStandard SpecsExtended Capability
Pipe DiameterΦ100-850mmMax Φ1200mm
Belt Speed0.8-5.0m/sVFD adjustable
Max Inclination30°Compound 35°
Material Density≤3.2t/m³Custom ≤4.5t/m³
Single Span LengthStandard 500mEPC project 8km

Core Functional Systems

Intelligent Safety Protection

ComponentTechnical FeaturePerformance
Misalignment MonitorLaser matrix + AI algorithmAuto-correction >3% offset
Emergency StopDual-circuit redundancy, 304SS trigger≤0.3s response
Zero-speed DetectorHBM torque sensor + encoder dual-mode±0.5rpm accuracy

Power Drive Module

  • Triple-motor vector control system (7.5-750kW)
  • >98% transmission efficiency (ISO 5048)
  • Energy-regenerative disc brake (82% recovery rate)

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Typical Applications

Metallurgical Material Handling

Transports ≤650℃ molten slag with aramid belt and water-cooled idlers. Features 30° compound inclination, 1800t/h capacity with <10mg/m³ dust emission, achieving 22% energy saving versus open conveyors. Integrated IR thermal imaging.

Chemical Powder Transfer

Food-grade polyurethane lining with N₂ inerting (O₂≤0.5%). Spiral self-cleaning ensures <0.05kg/m residue, ATEX compliant for TiO₂/PVC transport.

Port Grain Handling

The Zoomry Pipe Conveyor enables three-dimensional curved conveying from grain terminal silos to bulk carriers, achieving a handling capacity of 4,000 t/h. Critical sections feature:

  • FDA-certified anti-mold belt
  • Microwave moisture detection (±0.3%)
  • Bird-proof enclosed chute 900μm coal-tar epoxy coating for C5-M marine corrosion resistance.

Hydropower Aggregate Supply

32° slope climbing with:

  • Anti-segregation vibratory feeder
  • Dual emergency brakes (<0.5s response)
  • Radar material monitoring 28% lower energy consumption than trough conveyors for ≤150mm granite.

Cement Plant Coal Conveyance

Explosion-proof features:

  • Anti-static system (<1×10⁶Ω)
  • CO₂ auto-extinguishing
  • Pneumatic cleaning Double-walled stainless steel structure adjustable for -500Pa~+2000Pa at 3000m altitude.

Technical Comparison

ParameterStandardEnhancedSpecial
Max DiameterΦ600mmΦ800mmΦ1200mm
Minimum RadiusH8m/V12mH6m/V10mH4m/V8m
Belt StrengthST2000ST3500ST6000
Temp Range-20℃~+80℃-40℃~+120℃-60℃~+180℃
Explosion ProofNoneExdIIBT4ExdIICT6
Sealing Pressure0.08MPa0.15MPa0.25MPa

Technical Services

Field Vulcanization Standard

Equipment

  • Hydraulic press (0.8-2.5MPa adjustable)
  • ±1℃ temperature control (max 160℃)
  • 92% original strength restoration

Process

Surface prep --> Step cutting --> Rubber filling --> Hot pressing --> Cooling --> NDT


The Zoomry Pipe Conveyor excels in coal, ore powder, coke and other bulk material transport, particularly for eco-sensitive areas (urban/ecological zones) and hazardous materials. Our EPC services include 3D simulation, BIM coordination and smart O&M integration for sustainable industrial conveying solutions.


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