Curver belt conveyor

Zoomry Heavy Industry's Curved Belt Conveyor (also known as Radius Conveyor/Turning Conveyor Equipment) serves as core equipment in modern industrial conveying systems, employing three-dimensional spatial turning technology to achieve damage-free material transfer. This system accommodates various turning angles including 90° and 180°, with complementary roller conveyor systems and sorting devices forming intelligent conveying solutions widely applied across 12 industries including food processing, automotive manufacturing, and biopharmaceuticals.

Technical Parameter System

Basic Specifications

Safety Monitoring System

• Misalignment Detection: Dual-channel laser scanning with auto-correction at >5% deviation
• Emergency Stop Cord: IP67 rating, <0.5s response, bidirectional trigger
• Zero Speed Protector: HENGSTLER encoder with ±0.01rpm precision

Engineering Configuration

Core Components

• Turning Drive Unit: Triple-motor vector control (5.5-315kW)
• Special Belting: Anti-static/Food-grade/High-temperature (≤400℃) options
• Truss Structure: Q355B steel with modular flange connections

Smart Options

• 5G Remote Maintenance Interface
• Dynamic Material Flow Balancing
• Predictive Maintenance Platform

Zoomry Curved Belt Conveyor Typical Applications

Mining Ore Transport

In closed-loop systems from open pits to crushing stations, the Curved Belt Conveyor continuously transports lump ores with density ≤3.2t/m³. The 35° deep-trough design with impact-resistant ceramic rollers effectively handles iron/copper ores ≤400mm. Vector VFD drives enable 22% energy recovery across 800m elevation drops, with radar scanners monitoring material flow distribution.

Port Container Handling

Automates 90° transfers of 40ft containers between quay cranes and yards. FEA-optimized steel frames withstand Category 12 typhoon winds. Laser guidance ensures ±5mm AGV docking accuracy. 316L stainless steel components resist salt corrosion for ≥20 years, with self-clearing chutes preventing shellfish accumulation.

Automotive Welding Shops

Performs 180° spatial transfers for auto body components using belts with ≤10^6Ω surface resistivity. Vision systems synchronize with KUKA robots at 0.1s intervals. Cleanroom versions with laminar hoods achieve ISO 14644-1 Class 7 standards, while explosion-proof models meet IIBT4 requirements for paint shops.

E-commerce Sorting Centers

Processes 20,000 parcels/hour with 90° directional switches for packages as small as 150×100×50mm. Curved Belt Conveyor integrated dynamic weighing (±10g) and DWS scanning ensure ≥99.97% sorting accuracy. The low-noise design maintains ≤65dB(A) per GB 3096-2008 Class II standards.

Food-Grade Material Handling

GMP-compliant systems perform 270° transfers for biscuits/chocolates using FDA-certified belts (-40℃ to +220℃). CIP cleaning and IP69K quick-release designs meet hygiene requirements, while vacuum-assisted skirts limit powder residue to ≤0.02g/m².

Cement Plant Raw Materials

8.5km single-unit systems complete 3D spatial transfers in limestone pre-homogenization yards. Dual-sealed chutes achieve ≥99.5% dust capture with JIS M4002 Grade H ceramic liners at impact zones, synchronizing with kiln preheaters for 5500t/d automated feeding.

Industry-Specific Configurations:

• Explosion-proof: ATEX/IECEx certified
• Arctic-grade: -50℃ operation package
• Smart: 5G+MEC edge computing
• Cleanroom: FFU laminar flow systems

Technical Comparison

Selection Guide:

1. Standard Curved Belt Conveyor suit general industrial use
2. Enhanced versions recommended for precision automation
3. Hazardous environments require special explosion-proof units
4. Food/pharma mandates cleanroom components

Technical Support

Field Vulcanization

• Dual-voltage (220V/380V) hot press equipment
• DIN 22101 compliant processes
• 90%+ original strength joints

Certifications

• Quality: ISO9001/14001 certified
• Global Compliance: CE, EAC, GOST
• Patents: 7 turning mechanism inventions

We deliver via EPC turnkey solutions covering design, manufacturing, and smart O&M. Our engineering team possesses 2000+ hours of multinational project experience, offering customized solutions for dustproof/explosion-proof/corrosion-resistant scenarios. Visit our official website for 3D simulation proposals.