Take Up Pulley

The tension pulley is primarily used in screw tensioning, gravity tensioning, and hydraulic tensioning systems. With its reasonable structural design, it effectively adapts to changes in conveyor belt length, ensuring smooth and reliable system operation. Leveraging years of design and manufacturing experience, Zoomry Heavy Industry provides not only high-quality standardized tension pulleys but also customized solutions to meet the specific requirements of complex working conditions.  

■ Application Scenarios  

Tension pulleys are widely used in various belt conveyor systems, especially in scenarios where conveyor belt length frequently changes or load conditions fluctuate significantly:  

● Mining and Material Transportation

In the transportation of bulk materials like ores and coal, the tension pulley adjusts the conveyor belt's tension, ensuring stability and durability under high-load operating conditions.  

● Ports and Terminals

For conveyor systems in port loading and unloading equipment, tension pulleys ensure balance in belt tension during load variations, enhancing system efficiency.  

● Steel and Cement Industries

In metallurgical production lines and cement conveyor systems, the tension pulley effectively prevents equipment failures caused by loose or overly tight conveyor belts.  

● Thermally Sensitive Material Conveyance

For transporting thermally sensitive materials or operating in high-temperature environments, the tension pulley compensates for changes in belt length caused by thermal expansion or contraction, maintaining consistent tension.  

■ Product Features  

Zoomry's tension pulleys are manufactured using high-quality materials and advanced processes:  

● Strong Tension Adjustment Capability

Tension pulleys can precisely adjust tension through gravity, mechanical, or hydraulic systems, significantly improving conveyor system efficiency.  

● High-Strength Materials and Durability

The pulley shell is made of high-strength steel, with surface treatments for corrosion resistance, ensuring excellent wear and corrosion resistance for harsh working environments.  

● Modular Design

Zoomry's tension pulleys feature modular designs for easy maintenance and replacement. They seamlessly integrate with various tension systems, enhancing compatibility.  

● Stable Operation and Low Noise

Equipped with high-performance bearings and precision balance design, the pulley operates with low noise and vibration even under high-speed conditions, extending equipment service life.  

● Customized Solutions

Zoomry provides customized tension pulley solutions based on customer conveyor system requirements, ensuring adaptability to specific operational conditions.  

■ Product Types  

Based on different tensioning mechanisms and applications, Zoomry offers the following types of tension pulleys:  

● Gravity Tension Pulley

Primarily used in gravity tensioning systems, this type of pulley is mounted on a vertically movable frame. It provides tension adjustment through its weight or additional counterweights. Its simple structure and ease of maintenance make it suitable for long-distance conveyor systems.  

● Mechanical Tension Pulley

In mechanical tensioning systems, the pulley features high adjustment precision. Its position is controlled via screws, chains, or hydraulic devices, making it ideal for scenarios with frequent load changes.  

● Hydraulic Tension Pulley

Widely applied in high-load conveyor lines, hydraulic tension pulleys are suitable for scenarios requiring high tension adjustment accuracy. Utilizing the efficient energy transfer characteristics of hydraulic systems, they allow for quick and precise position adjustments.  

● Combination Tension Pulley

Combining the characteristics of gravity and mechanical tensioning, the combination tension pulley provides both stable tension and flexible adjustments through external devices, making it suitable for complex conveyor systems.  

■ Product Parameters  

With professional expertise and superior quality in conveyor equipment, Zoomry Heavy Industry continuously delivers reliable conveyor solutions to customers worldwide. Our tension pulleys not only meet standard requirements but also address technical challenges in complex working conditions through customized services, helping customers enhance production efficiency and optimize operational costs. Contact us for inquiries and collaboration opportunities!