Conveyor Idler

Idler components are one of the core parts of modern conveyor systems, primarily used to support and guide the operation of the conveyor belt. Zoomry's idler products include trough idlers, flat return idlers, impact idlers, and training idlers. They not only possess strong load-bearing capacity but also have been meticulously optimized in structure and materials to ensure stability and durability under high strength and harsh conditions. With advanced manufacturing processes and strict quality control, Zoomry's idlers effectively enhance the overall efficiency of material transport systems and are widely applied in industries such as mining, steel, chemicals, and cement, helping customers improve production efficiency.  

■ Performance Characteristics

● Corrosion Resistance  

Our idlers are made from high corrosion-resistant materials, providing excellent performance in harsh environments. They maintain stable operation when exposed to acids, bases, and salts, effectively reducing maintenance costs caused by environmental factors.  

● High Hardness and Wear Resistance  

The high hardness design of the idlers ensures their wear resistance during heavy load operations, capable of withstanding external friction and impact forces. This extends their service life, allowing the idlers to maintain good performance even during prolonged high-intensity operations, thereby reducing replacement frequency and lowering maintenance costs.  

● Excellent Sealing Performance  

Our idlers feature a fully enclosed design, equipped with high-quality plastic labyrinth seals at both ends to ensure that grease does not leak. This effectively prevents dust and contaminants from entering while minimizing the risk of failures due to insufficient lubrication.  

● Special Surface Treatment  

The surface of the idlers undergoes special oxidation treatment, forming a smooth oxide film that significantly reduces the friction coefficient and the required driving force, thus improving the overall energy efficiency of the conveyor system.  

● Long Service Life  

Thanks to the combined effects of various performance characteristics, our trough idlers have a service life 2-5 times longer than traditional steel idlers. This effectively reduces wear on the conveyor belt and prevents belt misalignment, thereby extending the overall service life of the conveyor belt. This not only reduces replacement frequency but also enhances production efficiency.  

● Low Operating Costs  

Zoomry's idler components are designed to lower the overall operating costs of conveyor belts, reducing maintenance hours and improving efficiency, allowing customers to achieve significant economic benefits during material transport.  

■ Product Types

● Trough Idlers  

Trough idlers are the most common load-bearing idlers, typically designed with 3 or 5 rollers installed on the load side of the conveyor belt. Trough idlers ensure the stability of the conveyor belt in the longitudinal direction by providing a more uniform load-bearing capacity, preventing material from dropping at loading points.  

● Flat Return Idlers  

Flat return idlers are used on the return side of the conveyor belt to prevent sagging and stretching. By supporting the normal operation of the conveyor belt, flat return idlers effectively extend the service life of the conveyor belt, ensuring continuity in material transport.  

● Impact Idlers  

Impact idlers are specifically designed for the loading area of the conveyor belt, where impacts from material drop can often damage the conveyor belt. They absorb impact forces, helping to protect the conveyor belt and idler frame from damage, thereby reducing maintenance costs and ensuring efficient production processes.  

● Training Idlers  

Training idlers are used to detect and correct deviations of the conveyor belt, ensuring accurate alignment during operation and reducing the risk of belt damage and material spillage, which lowers maintenance costs.  

■ Technical Specifications

CEMA B Equal Troughing Idlers	CEMA B Equal Impact Troughing Idlers
CEMA B Unequal Troughing Idlers	CEMA B Unequal Impact Troughing Idlers
CEMA B Self-Aligning Troughing Idlers	CEMA B Self-Aligning Return Idlers
CEMA B Return Idlers-4 "&5 "Diameter	CEMA B Flat Idlers-4 "&5 "Diameter
CEMA B Rubber Discs Return Idlers-4"&5 "Diameter	CAME B Discs Flat Idlers-4"&5 "Diameter
CEMA C Equal Troughing Idlers	CEMA C Equal Impact Troughing Idlers
CEMA C Unequal Troughing Idlers	CEMA C Unequal Impact Troughing Idlers
CEMA C Self-Aligning Troughing Idlers	CEMA C Self-Aligning Return Idlers
CEMA C Low Profile Channel Troughing Idlers	CEMA C V-Return Idlers
CEMA C Return Idlers-4 "&5 "Diameter	CEMA C Flat Idlers-4 "&5 "Diameter
CEMA C Rubber Discs Return Idlers-4 "&5 "Diameter	CAME C Discs Flat Idlers-4 "&5 "Diameter
CEMA D Equal Troughing Idlers	CEMA D Equal Impact Troughing Idlers
CEMA D Unequal Troughing Idlers	CEMA D Unequal Impact Troughing Idlers
CEMA D Self-Aligning Troughing Idlers	CEMA D Self-Aligning Return Idlers
CEMA D V-Return Idlers	CEMA D Return Idlers-4 "&5 "Diameter
CEMA D Flat Idlers-4 "&5 "Diameter	CEMA D Rubber Discs Return Idlers-4 "&5 "Diameter
CAME D Discs Flat Idlers-4 "&5 "Diameter	CEMA E Equal Troughing Idlers
CEMA E Equal Impact Troughing Idlers	CEMA E Unequal Troughing Idlers
CEMA E Unequal Impact Troughing Idlers	CEMA E Self-Aligning Idle
CEMA E Self-Aligning Return Idlers	CEMA E V-Return Idlers
CEMA E Return Idlers-4 "&5 "Diameter	CEMA E Flat Idlers-4 "&5 "Diameter
CEMA E Rubber Discs Return Idlers-4 "&5 "Diameter	CAME E Discs Flat Idlers-4 "&5 "Diameter

■ Reasons to Choose Zoomry Idlers

● Quality Materials  

Our idlers are made from carefully selected high-strength materials, with comprehensive quality testing conducted on each batch produced to ensure product stability and durability, meeting the demands of various industrial environments.  

● Innovative Design  

Zoomry places a strong emphasis on technological innovation, continuously investing in R&D resources to optimize structures, reduce friction loss, and enhance overall performance to meet the increasingly complex demands of the market.  

● Strict Quality Standards  

Our product designs comply with international industry standards such as CEMA B, C, and D, ensuring that every idler's manufacturing process meets quality requirements. By using Zoomry's idlers, customers can not only reduce equipment failure rates but also significantly enhance production efficiency.  

● Comprehensive Customer Support  

Our professional team is always available to provide technical consultation and solutions, offering comprehensive support from product selection, installation, and commissioning to after-sales service, ensuring that customers receive assistance at every stage of the process.  

● Customized Services  

We understand that each customer's needs are unique, so we provide customized idler solutions. Whether it involves size, materials, or specific applications, we can design and produce according to the customer’s requirements.