Carrying Idlers

Carrying idlers are an essential component of the belt conveyor system. Their primary function is to support the conveyor belt and the load it carries, ensuring the stable operation of the conveyor. Zoomry manufactures a wide range of carrying idlers designed to meet various conveyor system requirements. We offer standard trough angles of 20°, 35°, and 45°, and we can also customize the carrying idlers based on customer designs and drawings. With high-quality steel and advanced manufacturing processes, Zoomry's carrying idlers are known for their exceptional wear resistance and corrosion resistance. They are capable of operating in harsh working environments for extended periods, reducing maintenance costs and downtime, thus improving overall production efficiency.

Our carrying idlers are widely used across various industries, including mining, steel mills, cement plants, power plants, chemical plants, sea ports, and storage facilities, where they ensure smooth belt operation and efficient material transport.

■ Applications

Carrying idlers are commonly used in industrial conveyor systems, particularly in applications where heavy loads and large materials are handled. Here are some typical application scenarios:

● Mining: In mining conveyor systems, carrying idlers are used to support the transportation of bulk materials, capable of bearing large loads and ensuring stable belt operation.

● Steel Mills: Steel mills often require carrying idlers that can withstand high temperatures and heavy materials. Our carrying idlers provide enhanced heat resistance and wear resistance.

● Cement Plants: In cement plant material handling, carrying idlers effectively support heavy and dusty materials, ensuring the smooth operation of the conveyor.

● Power Plants: Power plants require carrying idlers with high load-bearing capacity to efficiently transport large quantities of coal powder, ore, and other bulk materials.

● Fertilizer Plants: Fertilizer plants also require carrying idlers with high load-bearing capabilities, especially for handling powdery or granular materials.

● Chemical Plants: In chemical plants, carrying idlers must not only bear heavy materials but also have corrosion resistance to cope with the corrosive effects of chemicals.

● Sea Ports and Warehousing: In sea ports and storage facilities, carrying idlers need to provide high load-bearing capacity and durability for long-duration, high-intensity transport tasks.

Carrying idlers play a crucial role in ensuring the smooth and efficient transportation of materials in the above industries.

■ Features

● High Load-Bearing Capacity: Zoomry's carrying idlers are made of thickened steel pipes and high-strength steel materials, which can withstand higher material weights and powerful impacts, ensuring efficient belt conveyor operation.

● Excellent Wear Resistance: The surface of the carrying idlers is treated with a special wear-resistant coating or surface treatment, greatly improving their wear resistance and reducing wear, thereby extending their lifespan.

● Corrosion Resistance: Zoomry's carrying idlers are made with corrosion-resistant materials or surface treatments, ensuring long service life in harsh chemical or marine environments.

● High Precision Design: The carrying idlers are designed with precise dimensions and tolerances, ensuring easy installation without the need for additional adjustments, and ensuring compatibility with other conveyor components.

● Lower Maintenance Costs: The simple structure of the idlers makes them easy to replace and maintain, reducing downtime and maintenance costs, and improving production efficiency.

● Adaptability to Various Environments: Whether in high, low, humid, or dry environments, Zoomry carrying idlers are designed to operate reliably, ensuring stable performance in any condition.

■ Product Types

● Trough Carrying Idler (3 Rollers)

Trough carrying idlers are the most common type used in trough belt conveyors. They consist of three rollers and are highly effective in supporting the conveyor belt, ensuring smooth material transport.

● Flat Carrying Idler (1 Roller)

Flat carrying idlers are used in flat belt conveyors and typically consist of a single roller. They are designed to provide efficient support to the conveyor belt, ensuring stable operation in flat conveyor systems.

● V-Type Carrying Idler (2 Rollers)

V-type carrying idlers consist of two rollers arranged in a V-shape. This configuration is ideal for conveyors that require high precision alignment. The V-type idler provides better support and guidance for the conveyor belt, ensuring stable operation.

■ Product Parameters