Mobile Stacker Reclaimer

The Mobile Stacker Reclaimer from ZOOMRY is a core equipment specifically designed for global multi-scenario bulk material handling, featuring "flexible mobility + integrated stacking and reclaiming." Its rated handling capacity covers 500-3000 m³/h, equipped with 8-12 customized bucket wheels (diameter 5254-8200 mm), combined with a hydraulic-driven track system (ground pressure 125-193 kPa) and ±65-360° full-angle slewing mechanism. It enables flexible movement across diverse scenarios such as mines, power plants, and ports, completing bulk material stacking and reclaiming without fixed operating points. Simultaneously, through CE and EAC international certifications, it becomes the preferred choice in the multi-scenario stacker reclaimer field for "flexible mobility, efficient stacking and reclaiming, and broad adaptability," and can also serve as supplementary equipment for bucket wheel stacker reclaimers, meeting the global industrial demand for "flexibility + scalability" in bulk material handling.

Core Functions of Mobile Stacker Reclaimer

As bulk material handling equipment focused on "mobility," the Mobile Stacker Reclaimer from ZOOMRY addresses the pain points of traditional fixed bucket wheel machines, such as "limited operating range and frequent repositioning for multiple stockpiles," and ordinary mobile equipment, such as "low stacking and reclaiming efficiency and poor scenario adaptability." Through the deep integration of track mobility, bucket wheel stacking and reclaiming, and slewing systems, it solves issues like "difficulty in covering multiple stockpiles with a single unit and slow switching between scenarios," while aligning with global customers' demands for "international compliance and long-term durability," reinforcing core keyword positioning for "mobile bucket wheel machine" and "movable bulk material handler."

All-Scenario Mobile Adaptation System

The Mobile Stacker Reclaimer from ZOOMRY adopts "hydraulic motor + reducer" as the primary drive form (optional motor reducer), supporting stepless speed adjustment from 0-2 km/h, subdivided into "operational mobility mode (0.51 km/h)" and "transition mobility mode (0-2 km/h)"—during operations, low-speed movement precisely controls stacking and reclaiming positions to avoid material spillage; during transitions, high-speed repositioning shortens stockpile switching time by 60% compared to traditional equipment. Track plates are selected from 600 mm wide Q690 high-strength alloy steel, with surface carburizing and quenching (hardness HRC58-62), improving wear resistance by 80% over ordinary tracks. This enables resistance to sharp scratches from mine ores and reduced wear during prolonged movement on power plant coal yard surfaces, with a service life exceeding 12000 hours. Ground pressure is controlled at 125-193 kPa, achieving "low site requirement adaptation" through "wide tracks + lightweight chassis design": during movement in soft mine fields (bearing capacity ≤200 kPa), it evenly distributes weight to avoid entrapment; during operations on hardened power plant yards, no additional ground reinforcement is needed, reducing site modification costs; even when moving along stockpile edges for stacking, it prevents pile compression and collapse, ensuring uniform stockpile layer thickness (deviation ≤5%). The track tensioning system uses "hydraulic automatic adjustment," dynamically adjusting tension force based on ground hardness without manual intervention (8-10 kN for soft ground, 12-15 kN for hard ground), adapting to mobility needs across different scenarios and ensuring stable, deviation-free movement.

Mobile-Stacking and Reclaiming Coordination Function

The equipment follows a core design logic of "completing stacking and reclaiming during movement," with the bucket wheel unit and conveyor belt coordinated for mobile operations: the bucket wheel is configured with "multiple units + adjustable speed," featuring 8-12 bucket wheels equidistantly distributed around the circumference (8-10 for 500-1500 m³/h, 10-12 for 1500-3000 m³/h), single bucket capacity 0.25-0.71 m³, and adjustable speed of 2-6 r/min—during reclaiming, speed is lowered (2-4 r/min) based on movement speed for precise capture without omission; during stacking, speed is increased (4-6 r/min) to match movement rhythm, combined with adjustable conveyor belt speed of 2.5-5.0 m/s, achieving synchronized "mobile-stacking and reclaiming" rhythm, with stacking and reclaiming efficiency 35% higher than fixed bucket wheel machines. Bucket wheel blades use 16 mm thick Mn13 wear-resistant manganese steel + 3 mm tungsten carbide coating, resistant to impacts from hard materials like ores and coal during reclaiming, and further extending life during stacking due to the absence of severe material collisions; inner sides of blades are fitted with PTFE anti-stick guide plates, with material residue rate ≤0.2%, preventing mixing of residual materials from different batches during mobile operations. The conveyor belt uses PVG flame-retardant wear-resistant rubber belt (14 mm thickness), with longitudinal tensile strength of 2000 N/mm and diamond anti-slip pattern surface enhancing anti-slip performance by 50%, avoiding material slippage even under slight vibrations during movement; 400 mm high rubber skirts + soft sealing strips on both sides ensure stacking and reclaiming side leakage rate ≤0.5%, balancing efficiency and material recovery.

Meeting Core Demands in Mines, Power Plants, and More

The equipment adapts to stacking and reclaiming needs in different scenarios through flexible adjustment of "slewing angle + operating height": the bucket wheel reclaiming arm supports ±65-360° full-angle slewing, allowing direction adjustment for stacking and reclaiming during movement without frequent track repositioning, enabling a single unit to cover an 80 m diameter stockpile area and reducing equipment repositioning by 90% in mine multi-dispersed stockpile scenarios; the discharge arm adjusts ±90-±105° relative to the reclaiming arm, combined with 15 m upward digging height (capturing high-level stockpiles during reclaiming, stacking up to 15 m height) and 1 m downward digging height (clearing bottom residues during reclaiming). In power plants, coal stacking can achieve "layered stacking (layer thickness deviation ≤10%)"; in ports, bulk material handling can complete "temporary stacking - rapid reclaiming" short-process operations without additional stacking equipment. The slewing drive uses dual hydraulic motor linkage, with output torque of 10000 N·m, maintaining ≤0.3° precision even during frequent slewing in mobile operations, ensuring precise reclaiming positions and neat stacking boundaries; the slewing bearing uses four-point contact ball bearing (diameter 3-5 m), with load capacity of 1800 kN, capable of withstanding radial loads during mobile reclaiming and overturning moments during stacking. The surface "nitriding + double-lip sealing" design resists mine dust, power plant coal dust, and port salt spray corrosion, adapting to global multi-scenario outdoor operations, with service life exceeding 60000 hours.

Core Components of Mobile Stacker Reclaimer

The long-term reliable operation of the Mobile Stacker Reclaimer from ZOOMRY relies on targeted designs of core components around "mobile adaptation, stacking and reclaiming coordination, vibration and wear resistance"—from mobile drive to stacking and reclaiming execution, every component undergoes simulated testing across multi-scenario conditions in mines, power plants, and ports, ensuring both stacking and reclaiming efficiency and equipment durability during mobile operations.

Mobile Drive and Track Chassis Unit

The mobile drive system is the core support for "flexible mobility," equipped with a graded hydraulic pump station (adapted to overall machine power of 166-1410 kW per specifications), using a "dual-circuit independent oil supply" design: one circuit exclusively drives track travel, achieving precise 0-2 km/h speed control via stepless speed valves, allowing fine adjustment (±0.1 km/h) during mobile stacking and reclaiming to synchronize with bucket wheel capture rhythm; the other drives the slewing mechanism, avoiding mutual interference between movement and slewing actions for operational stability. Oil tank capacity 1200-2500 L, equipped with quadruple high-precision filtration (5 μm precision), achieving NAS 7 level hydraulic oil cleanliness, reducing hydraulic component wear, with system annual failure rate below 0.3%; in low-temperature environments, built-in heating device enables ≤30-second start response at -30℃, adapting to winter operations in cold-zone mines and power plants. The track chassis frame uses Q690 high-strength alloy steel welding, optimized via finite element analysis for load structures in mobile operations—under vibration loads from uneven ground during movement, frame deformation ≤2 mm, ensuring stable coordination between bucket wheel and conveyor belt; track drive and guide wheels are integrally forged steel, with tooth surface quenching hardness HRC60, capable of withstanding instantaneous impacts from frequent starts and stops in mobile operations, with tooth wear ≤0.1 mm/1000 hours, extending maintenance cycles.

Bucket Wheel-Conveyor Coordination Components

The bucket wheel drive unit focuses on "vibration resistance and precision in mobile operations," with drive motor power of 75-1100 kW matched by handling capacity gradients (75-220 kW for 500-1000 m³/h, 220-630 kW for 1000-2000 m³/h, 630-1100 kW for 2000-3000 m³/h). Motors include built-in vibration dampers and anti-condensation heating devices, IP55 protection level resisting outdoor dust and moisture erosion, efficiency above 96.5%, saving 12% energy compared to ordinary motors. The matching hard-tooth surface planetary reducer has 97.5% transmission efficiency, 50% higher load capacity than ordinary reducers; during reclaiming, it withstands impacts from large blocks ≤500 mm diameter (maximum impact torque 1.8 times rated), and during stacking, smooth output ensures uniform conveyor feeding, avoiding material accumulation blockages during movement. The conveyor system, as the core connection for "mobile stacking and reclaiming," has belt width 1200-1600 mm and belt speed 2.5-5.0 m/s matched as needed: during reclaiming, belt speed 2.5-3.0 m/s adapts to precise capture in low-speed movement; during stacking, belt speed 3.0-5.0 m/s adapts to efficient stacking in high-speed movement. The system is equipped with "passive hydraulic aligning idlers" and "heavy-duty polyurethane scraper + brush" combination: aligning idlers correct belt deviation in mobile operations within 2 seconds (deviation ≤10 mm); scraper + brush cleaning rate reaches 99.8%, clearing belt residues after reclaiming to avoid stacking mixing, and ensuring no residues on the belt after stacking for purity in the next reclaiming.

Convenient Operation for Mobile Tasks

The electrical control system centers on "convenience for mobile stacking and reclaiming," equipped with a 15-inch high-definition HMI touch screen supporting multi-language switching in English, Russian, Spanish, Chinese, and more. The interface focuses on "one-click coordination of mobile-stacking and reclaiming parameters," storing 5 groups of multi-scenario operation programs (e.g., "mobile layered reclaiming in mines," "mobile coal stacking in power plants," "temporary bulk stacking and reclaiming in ports"), allowing direct invocation of preset parameters without repeated debugging when switching scenarios, adapting to the operational needs of "flexible bucket wheel machines." The system supports three control modes, all optimized for mobile operations:

• PLC full automatic mode: Through laser level meter + infrared positioning sensor, it real-time collects stockpile height and equipment movement position data, automatically planning mobile paths and stacking/reclaiming rhythms (e.g., "edge stacking along stockpile during movement," "straight-line layered reclaiming during movement"), with stacking and reclaiming volume deviation ≤3%, achieving "unattended" mobile operations;
• Remote control mode: Equipped with a 200 m range industrial-grade wireless remote controller (IP67 anti-interference compliant), operators can observe movement status from safe areas (e.g., mine watchtowers, power plant control rooms), real-time fine-tuning track speed and bucket wheel speed—for example, remotely adjusting discharge arm angle during stacking to control pile height, or fine-tuning movement direction during reclaiming to avoid stockpile impurities;
• Manual mode: Quick switch in emergencies, with interface featuring "mobile operation warning" function; if mismatch between track movement speed and bucket wheel speed is detected (e.g., excessive movement speed causing reclaiming omission), it automatically prompts adjustments, ensuring safe and controllable mobile operations.

Modular Transportation and Rapid Installation

Addressing global customers' pain points of "difficult cross-border transportation for mobile equipment and significant variations in installation conditions across regions," the Mobile Stacker Reclaimer from ZOOMRY adopts a "mobile-adaptive modular disassembly + high-ratio pre-assembly" design. While ensuring mobile stacking and reclaiming performance, it substantially reduces transportation and installation difficulties, guaranteeing rapid commissioning for global mine, power plant, and port projects.

Mobile-Adaptive Modular Disassembly

Based on the principle of "global logistics adaptation + on-site mobile installation," the equipment is disassembled into 5 standard units: "bucket wheel stacking and reclaiming module, track mobility module, slewing drive module, electrical control module, hydraulic module." Each unit's dimensions are strictly adapted to 40-foot high containers (length 12.03 m × width 2.35 m × height 2.69 m): the track mobility module is divided into left and right parts, each ≤45 tons, with height reduced to 2.4 m after hydraulic folding of track plates, movable via ordinary freight elevators or forklifts at the project site without heavy lifting equipment; the bucket wheel stacking and reclaiming module weighs ≤32 tons after bucket wheel arm folding, the slewing drive module integrates the stacking and reclaiming drive unit (weight ≤28 tons); electrical control and hydraulic modules are integrated into waterproof boxes (dimensions 1.5 m × 1.2 m × 2.0 m), requiring no special transport permits. Compared to the "special transportation + oversized customs declaration" mode of traditional integral bucket wheel machines, cross-border logistics costs are reduced by 40%, and core mobile components (track plates, hydraulic motors) receive "anti-rust + anti-collision" double-layer packaging before leaving the factory, with wear-resistant protective film applied to track plate surfaces to avoid precision damage from vibrations during transport, adapting to logistics conditions in regions like Europe, Africa, and Southeast Asia.

Factory Pre-Assembly

Before leaving the factory, the equipment completes 85% pre-assembly, focusing on "mobile-stacking and reclaiming coordination function": splicing and no-load travel testing of the track mobility module (100 m movement verifying speed stability and deviation), debugging of bucket wheel and conveyor belt stacking and reclaiming coordination (simulating mobile reclaiming-stacking process), hydraulic pipeline sealing test (72 hours leak-free), electrical control system multi-scenario program pre-setting, and 100-hour full-load trial run of "simulated multi-scenario mobile stacking and reclaiming" (alternating soft mine ground and hardened power plant ground operations), ensuring no faults during on-site installation. On-site, only 3 core processes are needed: first, modular unit splicing, connecting left and right parts of the track mobility module, bucket wheel stacking and reclaiming module, and slewing drive module via high-strength bolts (M36, torque 2200 N·m), completable by 3 people in 3 hours; second, final docking of hydraulic pipelines and electrical plugs, using "quick-connect fittings + anti-error design" (color-coded interfaces to avoid misconnection), taking ≤1.5 hours; third, fine-tuning of mobile stacking and reclaiming parameters, calibrating track movement direction and bucket wheel stacking and reclaiming precision via laser positioner to adapt to site stockpile layout, taking ≤1 hour. An experienced team can complete all installation, debugging, and commissioning within 1.5 days, shortening the industry average 3-day installation cycle by 50%, particularly suited to power plants' "high downtime impact, need for rapid production" and mines' "urgent multi-stockpile processing" demands. ZOOMRY provides multi-language technical manuals including mobile operation debugging guides, highlighting installation challenges for heavy mobile equipment (e.g., track tension adjustment, coaxiality calibration of slewing bearing and mobility module), along with 24-hour online technical support. Through video guidance, it assists global customers in resolving installation queries without requiring professional heavy equipment installation teams for deployment.

Reliable Assurance for Mobile Stacking and Reclaiming

As a mobile bucket wheel machine oriented to global multi-scenarios, ZOOMRY ensures compliant use in different countries and regions through multiple international certifications and specialized quality control for mobile stacking and reclaiming, while guaranteeing long-term reliability in mobile operations.

International Certifications

The equipment passes EU CE certification (Machinery Directive 2006/42/EC, Electromagnetic Compatibility Directive 2014/30/EU), completing 14 specialized tests for safety requirements of mobile bulk material handling equipment, including "mobile chassis load strength" (simulating 3 times rated load), "emergency braking response during movement" (≤0.5 seconds), "electrical safety protection" (IP65), "electromagnetic compatibility" (resistant to strong electromagnetic interference in mines and high-voltage equipment in power plants), allowing direct entry into the European Economic Area (EEA) market; it passes Russian Customs Union EAC certification, meeting operational environment requirements for CIS countries' "-30℃ low-temperature mines and power plants," with technical documents provided in Russian versions, including specialized maintenance points for mobile operations such as "track mobility lubrication scheme at low temperatures" and "hydraulic oil heating operation guide," facilitating local regulatory review. Additionally, the equipment overall complies with ISO 9001 quality management system and ISO 14001 environmental management system, with full traceability of the production process—from Q690 material testing of track plates (yield strength ≥690 MPa), to wear testing of bucket wheel blades and sealing testing of hydraulic systems—each process has detailed quality records, ensuring consistency and reliability in mass production.

Specialized Quality Control for Mobile Stacking and Reclaiming

ZOOMRY has established a "mobile bulk material equipment specialized testing laboratory," equipped with over 60 professional devices such as track mobility performance test benches, mobile stacking and reclaiming precision testers, hydraulic system high-pressure test benches, and multi-scenario simulation test fields, conducting specialized tests for core components in mobile stacking and reclaiming:

• Mobility system: Completing "500-hour multi-scenario mobility test" (alternating soft ground, hardened ground, stockpile edges), track plate wear ≤0.5 mm, movement deviation ≤5 mm/100 m;
• Stacking and reclaiming coordination system: Conducting "100-hour mobile stacking and reclaiming test" (switching across full 500-3000 m³/h range), reclaiming deviation ≤2%, stacking layer thickness deviation ≤5%;
• Hydraulic and electrical control systems: Performing "100-hour high-pressure sealing test" (working pressure 31.5 MPa) with no leaks; "-30℃ low-temperature start test," with hydraulic and electrical control system response times both ≤30 seconds; "200 m wireless remote anti-interference test" (simulating mine and power plant electromagnetic environments), with normal function and no failures. Each Mobile Stacker Reclaimer must pass 18 strict tests before leaving the factory, including "full-range mobile stacking and reclaiming test," "12° slope mobile climbing test," "-30℃ low-temperature mobile operation test," and "mobile emergency braking test," and is delivered to customers only after qualification, ensuring reliable operation in global multi-scenario mobile tasks across mines, power plants, ports, and more.

Technical Parameters

Choosing ZOOMRY

Customer Value

Choosing the Mobile Stacker Reclaimer from ZOOMRY, global mine, power plant, and port customers can gain significant value from three dimensions: "scenario adaptability, operational efficiency, and maintenance costs":

• Broad Scenario Adaptability: 125-193 kPa low ground pressure requires no site modification, adapting to soft mine fields, hardened power plant yards, port stacking areas, and more, reducing site preparation costs by 60%; track mobility + 360° slewing covers 80 m diameter stockpiles, with a single unit replacing 2 fixed bucket wheel machines, lowering equipment investment;
• Operational Efficiency Improvement: "Mobile-stacking and reclaiming" integrated design reduces equipment switching and repositioning time, with operational efficiency 35% higher than "fixed bucket wheel machine + loader repositioning" combination; 0-2 km/h mobile transition speed increases equipment utilization by 40% in multi-stockpile scenarios;
• Maintenance Cost Optimization: High-wear-resistant components (track plates with service life over 12000 hours, bucket wheel blades with 180% improved wear resistance via coating) reduce maintenance frequency; hydraulic and electrical control systems have annual failure rate <0.3%, reducing maintenance costs by 50% compared to ordinary mobile stacker reclaimers; modular component design allows local faults to be resolved by replacing only the corresponding module, shortening maintenance time by 40% and reducing downtime losses.

Service Support

ZOOMRY has established a comprehensive service system of "technical + spare parts + training" for global mobile stacker reclaimer customers, ensuring long-term stable equipment operation:

• Technical Support: Providing multi-language exclusive technical documents for mobile operations (including operation manuals, mobile stacking and reclaiming parameter setting guides, troubleshooting manuals), covering contents such as "mine mobile layered reclaiming techniques," "power plant mobile coal stacking parameters," and "port temporary stacking and reclaiming workflows"; 24-hour online technical consultation, with engineer response time not exceeding 3 hours, assigned personnel all possessing over 8 years of mobile bulk material equipment service experience, familiar with global multi-scenario mobile operation pain points (e.g., mine mobile entrapment handling, power plant mobile stacking and reclaiming precision calibration);
• Spare Parts Assurance: Relying on an efficient global supply chain collaboration system, pre-stocking core spare parts for mobile stacking and reclaiming such as track plates, hydraulic motors, bucket wheel blades, and hydraulic filters; after customer demand is raised, rapid shipment via international logistics like DHL and FedEx, controlling conventional spare parts delivery cycles to 5-10 days depending on region; for key customers, providing "advance spare parts planning service"—formulating batch shipment or staged replenishment plans based on mobile operation intensity (e.g., high-load coal stacking in winter power plants) and vulnerable parts replacement cycles, avoiding mobile operation interruptions due to spare parts shortages;
• Specialized Training: For global customer teams, providing "mobile stacker reclaimer operation specialized training," including "track mobility speed and stacking/reclaiming rhythm matching techniques," "multi-scenario operation parameter optimization," and "emergency fault handling (e.g., bucket wheel jamming during movement, track deviation correction)"; through a combination of theory and practice, ensuring customer teams proficiently master core skills for mobile stacking and reclaiming, adapting to multi-scenario operational needs in mines, power plants, and ports.