Tracked Bucket Wheel Reclaimer

ZOOMRY Tracked Bucket Wheel Reclaimer, as a professional tracked mobile reclaimer and complex terrain stacking and reclaiming equipment, has a ground specific pressure as low as 125-193KPa, allowing flexible operation in complex sites such as soft mine fields in mines and rugged stockpiling areas in ports. The equipment's rated handling capacity covers 500-3000m³/h, equipped with 8-12 customized bucket wheels (diameter 5254-8200mm), combined with ±65-360° full-angle slewing mechanism and hydraulic motor-driven tracks, enabling precise bulk material reclaiming while flexibly moving to adapt to multiple stockpile scenarios. At the same time, through CE and EAC international certifications, it becomes the preferred choice in the field of outdoor bulk material handling for mines and ports with "strong terrain adaptability, flexible mobility, and efficient reclaiming," meeting global industrial demands for bulk material reclaiming in complex environments. 

Tracked Bucket Wheel Reclaimer Core Functions

As equipment focused on "complex terrain adaptation + stacking and reclaiming coordination," the core competitiveness of ZOOMRY Tracked Bucket Wheel Reclaimer lies in "tracked mobile all-terrain passage + bucket wheel precise reclaiming + flexible stacking supplement"—targeting pain points in mines such as "need for nearby stacking after reclaiming" and in ports such as "alternating stacking and reclaiming among multiple stockpiles." Through deep coordination of hydraulic tracks, bucket wheel mechanism, and slewing system, it solves the problems of traditional equipment like "stacking and reclaiming requiring separate machines and difficulty in handling complex terrain," while aligning with global customers' demands for "international compliance and long-term durability."

Hydraulic Drive Track System

ZOOMRY Tracked Bucket Wheel Reclaimer adopts "hydraulic motor + reducer" as the main drive form (optional motor reducer), supporting stepless speed regulation of 0-2Km/h (operation mode 0.51Km/h adapts to precise stacking and reclaiming, transition mode 0-2Km/h improves site switching efficiency). The track plates use 600mm wide Q690 high-strength alloy steel, with surface carburizing and quenching (hardness HRC58-62), increasing wear resistance by 80% compared to ordinary tracks, capable of resisting sharp ore scratches in mines and reducing wear during frequent movements in port stockpiling areas, with a service life exceeding 12000 hours. The key low ground specific pressure design (125-193KPa), through "wide tracks + lightweight chassis," evenly distributes the equipment weight, allowing stable operation in soft mine fields (bearing capacity ≤200KPa) during reclaiming to avoid getting stuck; during stacking, even when moving at the edge of the stockpile, it can reduce squeezing and collapse of the pile body, ensuring uniform stockpile layer thickness (deviation ≤5%). The track tensioning system uses hydraulic automatic adjustment, loosening the tension force (8-10kN) on soft ground to increase contact area, and tightening (12-15kN) on hard ground to reduce deviation, adapting to different terrain needs for stacking and reclaiming operations without manual intervention.

Bucket Wheel-Conveyor Belt Coordination

The equipment centers on bucket wheel reclaiming, while achieving stacking function through structural coordination: the bucket wheel unit is designed for "precise reclaiming," with 8-12 bucket wheels evenly distributed around the circumference, single bucket capacity 0.25-0.71m³, adjustable speed 2-6r/min, reclaiming deviation ≤2%, adapting to layered mining in mines and fixed-point reclaiming in ports; the stacking function is achieved through "slewing mechanism + discharge arm angle adjustment"—the discharge arm can be adjusted ±90-±105° relative to the reclaiming arm. After reclaiming, if stacking is needed, the slewing mechanism can adjust the bucket wheel reclaiming arm to the stacking area, with the discharge arm tilted downward 15°-30°, combined with conveyor belt adjustable speed 2.5-5.0m/s, to evenly stack materials in designated areas, with stacking coverage diameter up to 80 meters. A single unit can complete "reclaiming-stacking" short-process operations without additional stackers. The bucket wheel blades use 16mm thick Mn13 wear-resistant manganese steel + 3mm tungsten carbide coating, impact-resistant during reclaiming, and with extended life during stacking due to no hard impact from materials; the conveyor belt uses PVG flame-retardant wear-resistant rubber belt (thickness 14mm), longitudinal tensile strength 2000N/mm, anti-slip during reclaiming, and with adjustable belt speed during stacking to control stacking height (maximum 15m), with 400mm high rubber skirts on both sides to reduce bulk material side leakage, with stacking and reclaiming leakage rate ≤0.5%, balancing efficiency and material recovery.

Full-Angle Slewing and Height Adaptation

The slewing mechanism is key to expanding stacking and reclaiming coverage, with the bucket wheel reclaiming arm supporting ±65-360° full-angle slewing, combined with 15m upward digging height (capable of grabbing high-level stockpiles during reclaiming) and 1m downward digging height (capable of clearing bottom residues during reclaiming). During stacking, by adjusting the slewing angle, it achieves "fan-shaped stacking" or "layered stacking"—for example, in mines requiring stacking by grade, slewing can position different stacking areas, directly switching stacking positions after reclaiming to avoid material mixing; in ports requiring temporary bulk material stacking, 360° slewing maximizes site space utilization, increasing stacking density by 10%. The slewing drive uses dual hydraulic motor linkage, output torque 10000N·m, maintaining slewing accuracy ≤0.3° even in frequent turns during alternating stacking and reclaiming operations, ensuring precise reclaiming positions and neat stacking boundaries. The slewing bearing uses four-point contact ball bearing (diameter 3-5m), bearing capacity 1800kN, capable of withstanding radial loads during reclaiming and overturning moments during stacking, with surface "nitriding + double-lip sealing" design resistant to dust and salt spray corrosion, adapting to outdoor complex environments, with service life exceeding 60000 hours.

Tracked Bucket Wheel Reclaimer Core Components

The long-term reliable operation of ZOOMRY Tracked Bucket Wheel Reclaimer relies on core components targeted design around "stacking and reclaiming coordination, vibration resistance and wear resistance, all-terrain adaptation"—from hydraulic drive to conveyor system, each part has undergone simulated testing for stacking and reclaiming conditions in mines and ports, ensuring precise reclaiming and stable stacking in complex terrain.

Hydraulic Drive and Track Chassis Unit

The hydraulic system is the power core for stacking and reclaiming coordination, equipped with graded hydraulic pump station (matching 166-1410Kw overall power according to specifications), using dual-circuit independent oil supply design: one circuit drives track travel, ensuring movement stability during stacking and reclaiming operations; the other drives slewing mechanism and discharge arm angle adjustment, achieving precise switching of stacking and reclaiming actions. Oil tank capacity 1200-2500L, quadruple filtration (precision 5μm) ensures hydraulic oil cleanliness up to NAS 7 level, reducing component wear, with annual failure rate below 0.3%; in low-temperature environments, it can quickly start via built-in heating device (-30℃ start response ≤30 seconds), adapting to winter stacking and reclaiming operations in cold zone mines and ports. The track chassis frame uses Q690 alloy steel welding, optimized for stress via finite element analysis, with frame deformation ≤2mm under vibration loads from track movement during stacking and reclaiming, ensuring stable coordination of bucket wheel and conveyor belt; the track drive wheels and guide wheels are integrally forged steel, with tooth quenching hardness HRC60, capable of withstanding instantaneous impacts during alternating stacking and reclaiming, reducing tooth wear and extending maintenance cycles.

Bucket Wheel Drive and Conveyor Connection System

The bucket wheel drive system balances reclaiming torque and stacking adaptation, with 75-1100Kw motors matched by handling capacity gradients (500-1000m³/h with 75-220Kw, 1000-2000m³/h with 220-630Kw, 2000-3000m³/h with 630-1100Kw), motors built-in vibration dampers and anti-condensation heating devices, IP55 protection level resistant to outdoor dust and moisture, efficiency above 96.5%, energy saving 12%. Matched hard-tooth surface planetary reducer transmission efficiency 97.5%, bearing capacity increased by 50% over ordinary reducers, capable of withstanding large block material impacts during reclaiming (maximum torque 1.8 times rated value), and ensuring even conveyor feeding during stacking via smooth output to avoid stacking blockages. The conveyor system as the key for stacking and reclaiming connection, 1200-1600mm belt width and 2.5-5.0m/s belt speed matched as needed: during reclaiming, belt speed synchronizes with bucket wheel grabbing rhythm to avoid material accumulation; during stacking, adjustable lower belt speed (2.5-3.0m/s) controls stack layer thickness, or higher speed (3.0-5.0m/s) improves stacking efficiency. The conveyor belt is equipped with passive hydraulic aligning idlers (deviation correction ≤2 seconds) and "scraper + brush" cleaning combination (cleaning rate 99.8%), reducing residues during reclaiming that cause stacking mixing, and ensuring no residual material on the belt during stacking to avoid contamination in the next reclaiming.

Intelligent Electrical Control System

The electrical control system centers on "convenience of stacking and reclaiming switching," with 15-inch HMI touch screen supporting multi-language switching, interface focused on "one-click switching of stacking and reclaiming parameters," capable of storing 5 groups of stacking and reclaiming condition programs (e.g., mines "layered reclaiming + graded stacking," ports "fixed-point reclaiming + temporary stacking"), no need for repeated debugging during switching. The system has three control modes all adapting to dual stacking and reclaiming functions:

• PLC full automatic mode: Laser level meter + infrared sensor collect stockpile height and terrain data, automatically plan reclaiming paths and stacking areas, complete stacking via slewing and conveyor coordination after reclaiming, with stacking and reclaiming volume deviation ≤3%, achieving "unattended";
• Remote control mode: 200m industrial-grade wireless remote controller (IP67 anti-interference) supports real-time fine-tuning of stacking and reclaiming parameters, such as remotely adjusting discharge arm angle to control stack height during stacking, or fine-tuning track position to avoid pits during reclaiming;
• Manual mode: Quick switch in emergencies, interface equipped with "stacking and reclaiming condition warning," automatically prompting adjustments if risks like pile overheight are detected during stacking, ensuring operation safety.

Modular Transportation and Efficient Installation

Targeting global mines and ports' pain points of "difficult transportation and limited installation conditions," the equipment adopts "track module priority disassembly + pre-assembly of stacking and reclaiming functions" design, ensuring stacking and reclaiming performance while reducing deployment difficulty, guaranteeing quick commissioning.

Track Exclusive Modular Disassembly

The Tracked Bucket Wheel Reclaimer equipment is disassembled into 5 standard units: "bucket wheel reclaiming module, track chassis module, slewing drive module, electrical control module, hydraulic module," all fitting 40-foot high containers: track chassis divided into left and right parts (single weight ≤45 tons), height ≤2.4m after hydraulic folding, movable by ordinary forklifts at project sites; bucket wheel module weight ≤32 tons after arm folding, slewing module integrates stacking and reclaiming drive unit (weight ≤28 tons); electrical control and hydraulic modules are waterproof boxes (1.5m×1.2m×2.0m), no special transport permits needed. Compared to traditional equipment, cross-border logistics costs reduced by 40%, core components (track plates, bucket wheel blades) with double-layer anti-rust packaging to avoid transport damage.

Product Pre-Assembly

85% pre-assembly completed before leaving factory, including track chassis splicing and travel testing, bucket wheel-conveyor stacking and reclaiming coordination debugging, hydraulic pipeline sealing test (72 hours no leakage), and 100-hour "simulated complex terrain stacking and reclaiming" trial run (alternating 12° slope ground reclaiming and stacking), ensuring no faults on site. On-site only 3 steps: high-strength bolt splicing modules (3 people 3 hours), quick-connect hydraulic electrical interfaces (≤1.5 hours), stacking and reclaiming parameter fine-tuning (≤1 hour), skilled team can commission in 1.5 days, shortening industry cycle by 50%, adapting to mines and ports' "quick commissioning" needs.

Reliable Assurance for Dual Stacking and Reclaiming Capabilities

The equipment passes EU CE certification (machinery/electromagnetic compatibility directives) and Russian EAC certification, completing 14 tests for stacking and reclaiming equipment safety (bearing strength, emergency braking, etc.), accessible to global mainstream markets; complies with ISO 9001/14001 systems, full production traceability. Quality inspection focuses on dual stacking and reclaiming functions: track system after 500-hour soft ground stacking and reclaiming test, wear ≤0.5mm; hydraulic system 100-hour high-pressure test no leakage; bucket wheel and slewing system 100-hour alternating stacking and reclaiming test, accuracy ≤0.3%; electrical control system anti-interference test normal. Each equipment must pass 18 inspections before leaving factory (full-range reclaiming, slope stacking, low-temperature start, etc.), delivered only after qualification, ensuring reliability of stacking and reclaiming in complex terrain.

Technical Parameters

Choosing ZOOMRY

Customer Value

• Terrain Adaptation: 125-193KPa low ground specific pressure without site modification, reducing costs by 60%; tracks + full slewing cover large-range stacking and reclaiming, single unit replaces 2 units, lowering investment;
• Efficiency Improvement: Integrated stacking and reclaiming reduces equipment switching, operation efficiency improved by 35% over "reclaimer + stacker" combination, annual effective time extended by 800 hours;
• Cost Optimization: High wear-resistant components (tracks/bucket wheels) reduce maintenance, annual failure rate <0.3%, maintenance costs lowered by 50%; modular design shortens repair time by 40%.

Service Support

• Technical Support: Multi-language stacking and reclaiming exclusive documents (including stacking and reclaiming parameter settings, terrain adaptation schemes), 24-hour online consultation (response ≤3 hours), engineers with over 8 years of stacking and reclaiming equipment experience;
• Spare Parts Assurance: Advance stocking of track plates, hydraulic motors, etc., international logistics delivery in 5-10 days, key customers provided with "spare parts advance planning";
• Specialized Training: Online + offline training for stacking and reclaiming coordinated operations, emergency fault handling (such as stacking blockages, track entrapment), ensuring customers master dual-function skills.