Return Rollers Assembly

Zoomry Heavy Industry manufactures Return Roller Assemblies, which are essential components of belt conveyor systems, specifically designed to support the movement of the conveyor belt during its return phase. Return rollers help prevent belt stretching, sagging, and damage caused by the load or tension. Through careful design, return rollers provide stable support, ensuring the conveyor belt maintains a consistent tension and operational condition during the return process, thereby improving the efficiency and reliability of the conveyor system.

■ APPLICATION

Return rollers are primarily used in the return section of belt conveyors, supporting the belt's movement and ensuring the stability of the conveyor system. Their role is not just to support the belt but also to effectively prevent issues such as uneven tension, excessive wear, and stretching, thus extending the service life of the equipment and reducing maintenance costs. Return rollers are widely applied in industries such as mining, steel mills, cement plants, power plants, chemical plants, and seaports.

In various industrial environments, the design and material selection of return rollers need to be optimized according to the specific working conditions and requirements. For example, in high-temperature, high-humidity, and highly corrosive environments, return rollers must have strong corrosion resistance to withstand harsh conditions. In heavy-duty material handling systems, return rollers need to possess higher load-bearing capacity and durability. Selecting the appropriate return roller based on the type of conveyor belt and working environment ensures the long-term stable operation of the system.

■ FEATURES

● High Load-Bearing Capacity: Zoomry return rollers are made from high-strength steel and quality materials, offering excellent load-bearing capabilities and stable performance in high-intensity working environments, thus extending equipment lifespan.  

● Strong Corrosion Resistance: The surface of the return rollers is treated with special coatings or corrosion-resistant materials, enabling them to maintain durability in harsh environments such as mining, chemical plants, and seaports.  

● Low Friction Design: The rollers feature a smooth surface that effectively reduces friction between the conveyor belt and the roller, decreasing energy consumption and improving transport efficiency.  

● High Temperature and Heavy Load Resistance: Zoomry's return rollers are designed to withstand high temperatures and heavy loads, ensuring stable performance even in demanding environments.  

● Long Service Life and Low Maintenance: The optimized design of Zoomry return rollers ensures they have a longer service life and require less maintenance, reducing operational costs.  

● Wide Variety of Options: Zoomry offers various types of return rollers, including flat return rollers, V-type return rollers, and self-aligning return rollers, suitable for different conveyor belt requirements and operational conditions.

■ PRODUCT TYPES

● Flat Return Roller Assembly

Flat return rollers are commonly used in light material handling systems. They are simple in structure, easy to install, and provide stable support to prevent excessive stretching or misalignment of the conveyor belt.  

● Rubber Disc Return Roller Assembly

The rubber disc return roller is designed with rubber discs to reduce friction in the return section, minimize conveyor belt wear, and enhance the roller's shock resistance.  

● Spiral Return Roller Assembly

Spiral return rollers are used in heavy-duty and high-intensity environments. They significantly increase the durability and stability of the rollers, reducing the failure rate of the system.  

● V-Type Return Roller Assembly

V-type return rollers consist of two rollers and are suitable for narrow conveyor belts, providing strong support in confined spaces and preventing belt misalignment.  

● Self-Aligning Return Roller Assembly

Self-aligning return rollers automatically adjust the angle of the roller to prevent conveyor belt misalignment, ensuring the belt runs smoothly and steadily.  

● Friction Return Roller Assembly

Friction return rollers function similarly to self-aligning return rollers but utilize friction to guide the return of the conveyor belt, providing stable support in various environments.

■ PRODUCT PARAMETERS