Zoomry Troughing Roller Assembly is one of the most commonly used components in belt conveyor systems, especially on the carrying side. Troughing rollers are designed to support the conveyor belt and ensure stable operation under high load conditions, significantly improving transportation efficiency. With their unique geometric design, these rollers maintain the optimal angle for the conveyor belt, reduce friction, and extend the service life of the equipment.
Zoomry offers troughing roller assemblies in multiple angles, including 20°, 35°, and 45°, to meet a variety of conveyor belt widths and operational requirements. These rollers not only reduce the risk of conveyor belt misalignment but also enhance the stability and reliability of the conveyor system. With precise design and high-quality materials, Zoomry’s troughing roller assemblies perform excellently in various industries, especially in high-load, long-duration operations.
■ Application Scenarios
Troughing roller assemblies are widely used in heavy industries such as coal mines, power plants, ports, steel mills, and cement plants, where the material transport volume is large and working conditions are harsh. These rollers effectively support the carrying conveyor belt, preventing belt misalignment and excessive wear that can lead to system failure, ensuring smooth and efficient conveyor operation. In mining operations and other high-load environments, troughing rollers provide strong support while reducing maintenance costs.
For lighter applications, such as food processing or warehouse logistics, troughing rollers also maintain the conveyor belt’s stability. Depending on the specific material handling requirements, customers can choose from various types of troughing roller assemblies, ensuring long-term stable operation and minimizing downtime.
■ Product Features
● Efficient and Durable Design: Zoomry’s troughing roller assemblies use advanced manufacturing processes and high-quality materials to offer excellent wear resistance and corrosion resistance, even in harsh environments.
● Multiple Angle Options: Available in 20°, 35°, and 45° angles to meet different conveyor belt requirements and ensure optimal system stability.
● Reduced Belt Misalignment: The design of the troughing roller effectively adjusts the conveyor belt’s direction, reducing the likelihood of misalignment and improving system stability.
● Low Maintenance Costs: The self-lubricating bearings and sealed design of the troughing rollers minimize maintenance frequency, reducing downtime and operating costs.
● Wide Range of Applications: Zoomry’s troughing roller assemblies are suitable for a variety of industrial sectors, including high temperature, humidity, and chemically corrosive environments, offering excellent performance in all conditions.
● Reduced Friction for Improved Efficiency: The roller design reduces friction between the conveyor belt and rollers, lowering energy consumption and enhancing overall system efficiency.
■ Product Types
● V-Type Troughing Roller Assembly
V-type troughing rollers are designed for high-load, high-impact applications, especially in heavy industries such as mining and steel mills. Their unique geometry effectively supports the carrying conveyor belt, reducing equipment wear and improving operational efficiency.
● Flat Troughing Roller Assembly
Flat troughing rollers are ideal for applications with lighter loads, often used in light industrial and logistics sectors. Their simple design offers a cost-effective and reliable solution for material transport, providing stable support and efficient handling.
● Self-Aligning Troughing Roller Assembly
Self-aligning troughing rollers automatically adjust their angle to compensate for any belt deviations, ensuring the conveyor belt remains in optimal alignment. These rollers are particularly useful in continuous high-load conveyor systems, reducing manual interventions and downtime.
● Friction Troughing Roller Assembly
Friction troughing rollers use friction-based principles to maintain the conveyor belt’s alignment, ideal for applications where precise control and high stability are required. They effectively prevent belt misalignment and extend the service life of the rollers.
■ Product Parameters
Specification of Conveyor Troughing Rollers |
Trough Roller Type | Belt Width (mm) |
V-type Carrying Trough Roller (2 rollers) | 300 - 800 |
Carrying Trough Roller (3 rollers) | 400 - 2200 |
Self-aling Trough Roller (3 rollers) | 400 - 2200 |
Trough Friction Roller, Self-aling Roller | 400 - 1400 |
Trough Tapered Roller, Self-aling Roller | 800 - 2000 |
Standard | DIN, CEMA, JIS, AS, SANS-SABS, GOST, AFNOR etc. |