Conveyor Roller Bracket

Conveyor Roller Bracket produced by Zoomry Heavy Industry is one of the essential components in the belt conveyor system, designed to support the conveyor belt and secure the rollers. The roller brackets, with their robust structure and design, ensure the stable operation of the rollers in the conveyor system, bearing materials and protecting the conveyor belt from damage. We offer various roller bracket solutions, including troughed roller brackets, flat roller brackets, and self-aligning roller brackets, to meet the demands of different working environments and conveyor requirements.

The design of our roller brackets brings multiple advantages, providing firm support to the rollers and ensuring their stability and durability under heavy loads. In particular, the troughed roller brackets with their unique geometric design effectively maintain the optimal contact angle between the roller and the conveyor belt, preventing excessive belt skew. Compared to traditional roller brackets, Zoomry’s roller brackets offer significant advantages in reducing friction, enhancing load-bearing capacity, and extending service life. Our roller brackets also use corrosion-resistant and wear-resistant materials, making them ideal for harsh environments such as mining, ports, power plants, and steel mills.

■ Applications

Conveyor roller brackets are widely used in various types of belt conveyor systems, suitable for heavy industrial fields such as coal mines, steel mills, cement plants, power plants, and ports. In projects, roller brackets often bear significant loads, not only supporting the rollers but also protecting the conveyor belt from damage caused by misalignment or wear. The trough-type roller bracket effectively reduces the offset of the conveyor belt, improving the stability and reliability of the belt conveyor system. Especially in locations like ports and mines where large volumes of materials are transported, roller brackets ensure efficient operation, avoiding system downtime due to bracket failure.

In addition, roller brackets are also used in light-duty conveyor systems, such as in the food processing and light industrial manufacturing sectors. Different types of roller brackets can be selected based on the work requirements, improving the overall efficiency of the system and ensuring stable long-term operation.

■ Features

● High-strength Structural Design: Zoomry’s roller brackets are made of high-quality steel, ensuring the bracket can withstand long-term heavy load operation with excellent stability and durability.

● Precise Installation Positioning: The roller brackets are designed with precise positioning devices to ensure accurate installation of rollers, reducing deviations during operation and ensuring the stability of the conveyor system.

● Corrosion-resistant and Wear-resistant: The bracket surface is coated with anti-corrosion materials, effectively resisting the damage caused by chemicals, moisture, or high-temperature environments, extending the service life.

● Reduced Friction and Energy Consumption: The structural design of the roller bracket helps reduce friction between the roller and the bracket, lowering resistance during operation, thereby improving conveying efficiency and reducing energy consumption.

● Extended Roller Lifespan: The stability and reliability of the roller brackets effectively extend the service life of the rollers, reducing maintenance frequency and lowering production costs.

● Flexible Adaptability: Whether in harsh environments or light-duty applications, the roller brackets maintain stability and can be widely adapted to various industry needs.

■ Product Types

● Troughed Roller Bracket

The troughed roller bracket is the most common type, with a unique trough-shaped structure that effectively supports the rollers and ensures the rollers remain stable in the conveyor system. This bracket reduces the gap between the roller and the conveyor belt, reducing friction and wear, which extends the lifespan of both the roller and the belt. Its compact design and ease of installation make it widely used in conventional material conveying systems.

● Flat Roller Bracket

The flat roller bracket features a simple, flat structure, primarily used in conjunction with flat rollers to ensure smooth conveyor belt operation. The design is more compact, making it suitable for areas with limited space. The advantages of the flat roller bracket include light weight, low cost, and suitability for light and medium-duty conveying tasks. Its stable structure allows for lower maintenance requirements over extended operation periods.

● Self-aligning Roller Bracket

The self-aligning roller bracket works in conjunction with self-aligning rollers and automatically adjusts the angle between the roller and the conveyor belt to ensure the rollers are always optimally aligned. This prevents belt misalignment, reducing downtime and maintenance costs. The self-aligning roller bracket is ideal for high-efficiency conveyor systems and environments where stability is critical.

● Heavy-duty Roller Bracket

The heavy-duty roller bracket is designed to withstand larger impacts and higher loads, making it suitable for high-intensity and high-impact environments such as mining, steel mills, and other heavy industries. It is made of high-strength steel for superior load-bearing and impact resistance. Heavy-duty roller brackets reduce vibrations and impacts when operating under heavy loads, extending the lifespan of the roller system and improving work efficiency.

● Corrosion-resistant Roller Bracket

The corrosion-resistant roller bracket is specially designed for environments with high levels of corrosion. Its bracket frame is made from corrosion-resistant materials or coatings to effectively prevent damage caused by chemicals, moisture, or salt. It is commonly used in chemical plants, cement factories, sewage treatment plants, and other special environments where resistance to corrosion is critical.

■ Product Parameters