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Rubber Disc Return Roller
Rubber Disc Return Roller
Rubber Disc Return Roller
Rubber Disc Return Roller

Rubber Disc Return Roller

Rubber disc return rollers are similar to impact rollers and are covered with rubber rings. Zoomry’s rubber disc return rollers can effectively assist in removing carryback from the belt, improving conveyor efficiency and reducing maintenance frequency.
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Zoomry Heavy Industry produces Rubber Disc Return Rollers, designed primarily for the transportation of viscous materials. The unique multi-layer rubber ring design minimizes wear and friction, while ensuring that the roller performs effectively even in highly abrasive environments.

The Rubber Disc Return Roller has an exceptional self-cleaning function, which reduces material build-up on the conveyor belt and rollers, thereby preventing system malfunctions and increasing operational efficiency. The lightweight design helps reduce energy consumption, leading to cost savings and better performance. These rollers are suitable for use in various industries, especially those dealing with corrosive environments and heavy-duty material handling.

Rubber Disc Return Rollers.webp

■ APPLICATION:

Rubber Disc Return Rollers are widely used in industries such as coal, mining, cement, steel, power, and ports. They are especially effective in environments with high levels of dust, corrosion, and abrasive materials, including mines, power plants, steelmaking plants, cement plants, coal washing plants, salt factories, fertilizer plants, docks, and ports.

Rubber Disc Return Roller for Conveyor.webp

■ FEATURES:

1. Wear Resistance: The roller is covered with multiple rubber rings, which are highly resistant to wear and abrasion, ensuring durability and a longer service life.

2. Energy Efficiency: The lighter weight compared to conventional impact rollers reduces energy consumption during start-up, providing a more cost-effective solution for conveyor systems.

3. Low Friction Design: With a low friction coefficient, the rubber disc return roller reduces belt wear and energy consumption, enhancing the overall efficiency of the conveyor system.

4. High Temperature Resistance: The roller is designed to operate in extreme temperatures, up to 200°C, making it ideal for power plants and metallurgical industries.

5. Corrosion Resistance: With corrosion-resistant materials and coatings, the roller is able to withstand chemical exposure and moisture, making it ideal for use in chemical factories, wastewater treatment plants, and other corrosive environments.

6. Maintenance-Free Design: Zoomry's Rubber Disc Return Rollers come with sealed bearings that reduce the need for regular maintenance and minimize system downtime.

7. Versatile Application: The roller performs efficiently in various harsh conditions, including high humidity, high temperatures, and dusty environments, ensuring reliable conveyor operation.

Rubber Disc Return Roller for Belt Conveyor.webp

■ PRODUCT TYPES:

1. Standard Rubber Disc Return Roller: Designed for use in standard conveyor systems and suitable for medium-load material transportation. It features a standard rubber disc structure that helps to efficiently clear material buildup and ensures stable system performance.

2. Heavy Duty Rubber Disc Return Roller: Suitable for transporting bulk or heavy materials, this roller is designed with a more robust structure, capable of handling larger impacts and providing superior cleaning ability. Ideal for mining and metallurgical industries.

3. Corrosion-Resistant Rubber Disc Return Roller: Specially designed for corrosive environments, this roller is made with corrosion-resistant materials and coatings, making it perfect for chemical plants and wastewater treatment plants.

4. High-Temperature Rubber Disc Return Roller: Designed for high-temperature environments, this roller can operate effectively in temperatures up to 200°C, making it ideal for use in power plants and metallurgical industries.


■ PRODUCT PARAMETERS:

Specifications of Belt Conveyor Rubber Disc Conveyor Return Roller
Roller Dia. (mm)108,133, 159, 180
Roller Shell Dia. (mm)60, 63, 89, 108
Roller Shell Thickness (mm)2.0, 3.0, 3.5
Roller Shaft Dia.15, 20, 25, 30, 40
Roller Length (mm)406 - 2540  (Overall)
Belt Width (mm)300 - 2200
Rubber Ring TypeRubber Ring Black (Flat Face), Rubber Conical Ring
Bearing No.6202, 6204, 6205, 6206, 6308
StandardDIN, CEMA, JIS, AS, SANS-SABS, GOST, AFNOR etc.


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