ZRLS-TU1400 Mobile Truck Unloader (4-Lane)

The ZOOMRY ZRLS-TU1400 Wheeled 4-Lane Truck Unloader is core-positioned around "4-lane bulk unloading, flexible wheeled transfer, and efficient adaptation to light loads". Leveraging a 1400mm-wide belt, a capacity range of 200-1000tph, and CE certification, it accurately addresses the key pain points of "long time consumption for bulk unloading of light-load bulk materials and difficult turnover due to site constraints" in warehousing and medium-sized/small mining operations. The equipment has achieved breakthroughs in multi-lane synchronous control, wheeled chassis stability, and adaptability to light-load scenarios, making it an efficient choice for global customers in handling light to medium bulk materials such as grains, sand-gravel, and coal.

Equipment Composition and Advantages

The performance design of the ZRLS-TU1400 Mobile Truck Unloader is fully tailored to customers' needs of "reducing time consumption through bulk unloading and improving site utilization via flexible transfer". Every function has been verified in real working conditions of warehousing and medium-sized/small mining operations to ensure reliability and efficiency in light-load scenarios:

• 4-Lane Bulk Operation Doubles Efficiency: The ZRLS-TU1400 Mobile Truck Unloader adopts an independent 4-lane feeding structure, supporting simultaneous docking and unloading of 4 light dump trucks of 50-80 tons. Compared with traditional 2-lane equipment, the number of trucks unloaded per hour increases from 6 to 12, completely resolving the industry pain point of "light trucks queuing for over 1.5 hours". Each lane is equipped with an independent level sensor and a manual control valve, allowing operators to adjust the feeding speed in real time according to the material accumulation in a single lane, avoiding overall shutdown caused by single-lane overload. For example, when a warehousing enterprise receives 2000 tons of grains per day, the ZRLS-TU1400 Mobile Truck Unloader can complete all unloading in only 2 hours, 6 hours less than 2-lane equipment, significantly improving the efficiency of bulk material receipt and dispatch.
• 200-1000tph Adapts to All Light-Load Scenarios: The capacity range covers 200-1000tph, with stepless adjustment enabled by a simple PLC control system: during daily transfer in medium-sized/small mining operations (200-500tph), it can operate at low load to reduce energy consumption; when bulk materials arrive at the warehouse in a concentrated manner (800-1000tph), it can switch to full-load mode to meet bulk demand. The equipment features an optimized transfer design for light to medium materials; the belt adopts a "single-layer polyester canvas core + 15mm wear-resistant rubber" structure, with a smooth surface that leaves no residues. The belt cleaning rate after transferring materials like grains and sand-gravel reaches 98%, avoiding efficiency loss caused by material adhesion and helping customers reduce material cleaning costs by tens of thousands of yuan annually.
• Flexible Transfer Adapts to Multiple Sites: The ZRLS-TU1400 Mobile Truck Unloader is equipped with 4 super heavy-duty tires (1.2m in diameter, 400mm in width), adapting to flat scenarios such as hardened warehouse grounds and gravel roads in medium-sized/small mining areas. The turning radius is only 9m, 35% smaller than that of tracked equipment, enabling easy passage through 5m-wide warehouse channels and narrow operation areas in mining areas. The chassis is equipped with a hydraulic power steering system, which can be operated by a single person using a steering wheel, with a movement speed of 4km/h and no need for additional traction equipment. It only takes 5 minutes to transfer from the material pile on the east side of the warehouse to the shipping area on the west side, and the site utilization rate is 60% higher than that of fixed unloaders, perfectly adapting to the needs of multi-area rotation operations.
• Stable Bulk Operation: The bottom of the equipment is equipped with 4 sets of hydraulic jacks (20 tons load-bearing per set), distributed in a "rectangular pattern" to cover the core load-bearing area of the equipment. During operation, the jacks can be synchronously lifted within 30 seconds, completely lifting the wheeled chassis off the ground to avoid body shaking when 4 lanes are unloading simultaneously. The supporting height of the jacks can be fine-tuned (0-100mm) according to the site slope, ensuring the belt operation level error is ≤3mm, reducing the probability of belt deviation and extending the belt service life to more than 50,000 hours. Compared with traditional wheeled equipment that relies on tires for load-bearing, the hydraulic jack positioning improves the equipment's operational stability by 50%, and the material leakage rate is controlled within 0.3%.

Structural Characteristics

In view of the "4-lane bulk unloading and wheeled high-frequency transfer" characteristics of the ZRLS-TU1400 Mobile Truck Unloader, ZOOMRY focuses on "lightweight, easy maintenance, and strong adaptability" in structural design to ensure low failure rate and convenience of the equipment during long-term light-load high-frequency operations:

• Lightweight Frame + High-Strength Material: The overall frame of the equipment is made of Q355B low-carbon steel, with key load-bearing parts having a thickness of 18mm. This not only ensures structural strength (capable of withstanding 40 tons of material impact) but also controls the equipment's self-weight (only 42 tons), avoiding excessive load on the wheeled chassis. The frame surface undergoes sandblasting derusting + double-layer electrostatic spraying process, achieving a salt spray corrosion resistance grade of C3, which is suitable for scenarios such as humid warehouses and coastal mining areas. Its service life is 3 years longer than that of equipment with ordinary spraying, reducing customers' later equipment renovation costs.
• Stable and Quiet Light Material Transfer: The belt is 1400mm wide, with a transverse tensile strength of 1800N/mm, capable of easily bearing long-term transfer of light to medium materials; the drive motor is of SEW/FLENDER brand (37kW power), featuring stable startup and operating noise ≤70dB, meeting the noise and environmental protection requirements of warehouses near residential areas. The rollers are made of seamless steel pipes (12mm wall thickness), with a chrome-plated surface and a static balance accuracy of G6.3 class. The friction between the rollers and the belt is moderate, avoiding belt slipping while reducing belt wear. The service life of the rollers reaches more than 50,000 hours, 20% longer than that of ordinary carbon steel rollers.
• Modular Split Design: Considering the transportation and installation capabilities of small and medium-sized customers, the equipment adopts a 4-module split design of "hopper - 4-lane feeding module - belt conveyor - wheeled chassis". The maximum size of each module is ≤10m, which can be loaded into 2 20”GP containers, reducing transportation costs by 35% compared with integral transportation. On-site installation does not require large hoisting equipment and can be completed via bolt connection and plug-in electrical connection. With the multilingual graphic manual (including installation step videos) provided by ZOOMRY, the customer's team can complete assembly and commissioning in 5-8 days, 40% shorter than the installation cycle of similar 4-lane equipment, significantly accelerating the project commissioning progress.

Application Scenarios

Bulk Receipt and Dispatch of Bulk Materials in Warehousing

In scenarios such as grain warehousing and building material warehousing, bulk materials (grains, cement, sand-gravel) often circulate in a "regular concentrated arrival and high-frequency dispatch" mode. Traditional 2-lane equipment often causes inbound truck congestion and outbound delays due to insufficient efficiency. The 4-lane synchronous unloading of the ZRLS-TU1400 Mobile Truck Unloader can meet the daily bulk material receipt and dispatch demand of 2000-3000 tons; the wheeled design allows it to move at any time according to the position of material piles, eliminating the need for frequent adjustment of truck parking positions; the low hopper (1.2m feeding height) is suitable for rapid material replenishment by wheel loaders, avoiding secondary transfer of bulk materials. The material loss rate is controlled within 0.5%, 1.2% lower than that of traditional unloading methods, helping warehousing enterprises save 30,000-50,000 yuan in material costs annually.

Light-Load Bulk Transfer in Medium-Sized/Small Mining Operations

In scenarios such as medium-sized/small open-pit mines and quarries, the daily transfer volume of ore and sand-gravel is usually 800-1500 tons, requiring bulk processing but no heavy-load equipment, and most sites have non-hardened roads. The 200-1000tph capacity of the ZRLS-TU1400 Mobile Truck Unloader can perfectly meet such needs; the wheeled chassis can move freely on gravel roads in mining areas without pre-paving hardened ground; the hydraulic jack positioning ensures stability during 4-lane synchronous unloading. The unloading efficiency is twice that of traditional single-lane equipment, while reducing 2 operators and lowering labor costs by 30%. In practical applications, after the introduction of this equipment, the working hours of the unloading link in medium-sized/small mining operations can be shortened by 50%, effectively improving overall production efficiency.

Reliable Guarantee from International Certification

ZOOMRY fully understands customers' strict requirements for "compliance and stability" of equipment. From R&D to delivery, the ZRLS-TU1400 Mobile Truck Unloader complies with international standards and the characteristics of light-load bulk operations throughout the entire process, and undergoes multiple tests to ensure quality:

• CE Certification Compliance: The equipment has obtained EU CE certification (covering machinery safety and electromagnetic compatibility directives). All electrical components (such as Siemens PLC and Schneider contactors) and hydraulic components (such as Parker hydraulic valves) comply with CE standards, enabling direct access to markets such as 27 EU countries, the Middle East, and Southeast Asia that recognize CE certification. Customers do not need to go through additional compliance procedures, shortening the equipment import cycle by 30%.
• Superior Performance: The core components supporting the equipment are either independently produced by ZOOMRY or from internationally renowned brands, with quality standards fully exceeding China's GB standards: the idler runout is ≤0.4mm (GB standard ≤0.5mm), the axial displacement is <0.4mm (GB standard <0.7mm), ensuring stable belt transfer; the idler noise is ≤45dB (GB standard ≤55dB), meeting environmental protection requirements; the cleaning scraper is made of polyurethane material, featuring strong wear resistance, which can effectively remove residual materials on the belt and reduce belt wear.
• Full-Process Quality Inspection Covering Light-Load Bulk Operation Verification: ZOOMRY has a professional quality inspection center including a chemical laboratory, a hardness laboratory, and an idler laboratory, equipped with more than 60 testing devices. Before leaving the factory, the ZRLS-TU1400 Mobile Truck Unloader must complete a 72-hour continuous operation test under 800tph light-load bulk condition, a 4-lane synchronous feeding stability test, and a tire load-bearing and transfer test. Each piece of equipment is accompanied by a detailed test report to ensure stability during light-load bulk operations. The equipment as a whole complies with the ISO 9001 Quality Management System and ISO 14001 Environmental Management System, ensuring product quality and environmental friendliness from the production link.

ZOOMRY's Exclusive Customer Services

In view of the characteristics of the ZRLS-TU1400 Mobile Truck Unloader - "used in light-load bulk scenarios and customers having limited maintenance resources", ZOOMRY has established a specialized service system to solve customers' pain points in installation, maintenance, and spare parts:

• Customized Solutions for Light-Load Bulk Scenarios: ZOOMRY's engineer team (proficient in English, Russian, and Spanish) can provide customized services according to customers' specific scenarios (such as warehouse channel width and mining truck model). For example, it shortens the total equipment width to 5m for customers with narrow warehouses, and optimizes the hopper grille spacing to 40mm for customers in medium-sized/small mining operations. At the same time, it provides a supporting solution of "unloader + small belt conveyor" to reduce customers' coordination costs with multiple suppliers and ensure seamless connection between the equipment and the existing production line.
• Rapid Installation and Operation Training: The ZRLS-TU1400 Mobile Truck Unloader is easy to install. ZOOMRY can provide multilingual video installation tutorials, allowing the customer's team to complete basic installation through the tutorials; if on-site guidance is needed, engineers can respond within 72 hours and arrive at major global regions (except remote countries) within 10 working days. After installation, engineers will provide a 2-day specialized training for the customer's operators, covering 4-lane synchronous unloading operation specifications and simple fault diagnosis (such as belt deviation adjustment and hydraulic jack fault handling), ensuring that the customer's team can independently master the equipment operation skills.
• Spare Part Supply and Quality Assurance: ZOOMRY has spare part warehouses around the world. Common spare parts of the ZRLS-TU1400 Mobile Truck Unloader (such as tires, idlers, and cleaning scrapers) can be delivered locally within 3-5 days; for core components (such as drive motors and hydraulic pumps), the warehouses have sufficient inventory to avoid shutdowns caused by spare part shortages. The equipment provides a 2-year warranty service. During the warranty period, if there are quality problems with core components, ZOOMRY provides free spare parts and maintenance guidance; after the warranty period, customers can sign an "Annual Maintenance Agreement for Light-Load Equipment", and engineers will conduct on-site inspections 1-2 times a year to extend the equipment's service life to more than 8 years.

Why Choose ZOOMRY ZRLS-TU1400 Mobile Truck Unloader?

Facing competition from international brands, the ZRLS-TU1400 Wheeled 4-Lane Truck Unloader has become the preferred choice of customers due to its core advantages of "adaptation to light-load bulk scenarios, high cost-effectiveness, and flexible services":

• Stronger Adaptation to Light-Load Bulk Scenarios: Compared with similar international brand 4-lane equipment that focuses on heavy loads, the wheeled design and 200-1000tph capacity of the ZRLS-TU1400 are more suitable for the light-load needs of warehousing and medium-sized/small mining operations. The equipment has a light self-weight and does not require heavy-load site support, and the initial site renovation investment is 50% lower than that of heavy-load equipment from international brands.
• Significant Cost-Effectiveness Advantage: While maintaining the same quality and efficiency as international brands, the procurement cost of the ZRLS-TU1400 Mobile Truck Unloader is 22%-27% lower, and the price of spare parts is only 50%-60% of that of international brands. For example, the price of the super heavy-duty tires dedicated to the equipment from ZOOMRY is 55% lower than that of international brands, helping customers significantly reduce initial investment and later maintenance costs.
• More Flexible Service Response: In view of the fact that "faults of light-load equipment are mostly minor issues", ZOOMRY provides remote fault diagnosis services. Customers can obtain engineer guidance via video call, and the problem-solving efficiency is 70% higher than that of international brands; at the same time, the spare parts of light-load equipment are small in size and low in transportation costs, further shortening the customer's spare part waiting time and reducing shutdown losses.