ZRLS-TU1400 Mobile Truck Unloader (2-Lane)

The ZOOMRY ZRLS-TU1400 Wheeled 2-Lane Truck Unloader takes "flexible wheeled movement, efficient adaptation to light loads, and easy operation" as its core design concepts. With a 1400mm-wide belt, a capacity range of 200-1000tph, and dual CE/EAC certifications, it accurately addresses the pain points of "low light-load unloading efficiency and difficult movement due to site constraints" in warehousing and medium-sized/small mining operations. The equipment has been deeply optimized for movement flexibility and scenario adaptability, making it the preferred solution for global customers in handling light to medium bulk materials such as sand, gravel, coal, and grains.

Equipment Composition and Advantages

The performance design of the ZRLS-TU1400 Mobile Truck Unloader is fully centered on customers' needs of "light-load bulk unloading, flexible site adaptation, and easy operation". Every parameter is tailored to the actual working conditions of warehousing and medium-sized/small mining operations, and has been verified on-site to ensure reliability:

• Adaptation to Multi-Scale Operations: The capacity covers 200-1000tph, perfectly matching the needs of daily transfer in medium-sized/small mining operations (200-500tph) and concentrated receipt/dispatch of bulk materials in warehousing (800-1000tph). The capacity can be adjusted in real time via the PLC intelligent control system. For example, when a warehousing enterprise receives 1000 tons of grains per day, setting it to the 1000tph mode allows completion of unloading in just 1 hour; when transferring 300 tons of ore in small shifts in mining operations, switching to the 300tph mode reduces energy consumption, balancing efficiency and economy. The equipment features an optimized belt design for light to medium materials, with a smooth and wear-resistant surface that leaves no residues when transporting materials like grains and sand-gravel, achieving a cleaning rate 30% higher than that of ordinary unloaders.
• Flexible Movement with Wheeled Chassis: It adopts an ultra-heavy-duty tire design, with tires of 1.2m in diameter and 400mm in width, enabling free movement on flat surfaces such as hardened warehousing grounds and gravel roads in mining areas. The turning radius is only 8m, 40% smaller than that of tracked equipment, easily adapting to narrow warehousing passages (width ≥5m) and compact operation areas in medium-sized/small mining areas. The chassis is equipped with a hydraulic power steering system, which can be operated by a single person using a steering wheel, with a movement speed of 5km/h. No additional traction equipment is required, and it only takes 3 minutes to move from one end of the yard to the other, greatly improving site utilization efficiency.
• 2-Lane Synchronous Unloading: It adopts an independent 2-lane feeding structure, supporting simultaneous docking and unloading of 2 light dump trucks of 50-80 tons. Compared with single-lane equipment, the number of trucks unloaded per hour increases from 6 to 12, solving the problem of "light trucks queuing for over 1 hour". Combined with manual/hydraulic dual-mode adjustment, it avoids shutdowns caused by single-lane overload, ensuring continuous unloading of light-load bulk materials. For instance, in medium-sized/small mining operations with a daily ore transfer volume of 800 tons, the ZRLS-TU1400 Mobile Truck Unloader can complete the task in only 8 hours, 4 hours less than single-lane equipment.
• Adaptation to Light Loading Equipment: The hopper width is custom-made to 5.7m, and the feeding height is only 1.2m, eliminating the need to adjust the working height of mainstream wheel loaders (such as CAT 950M and VOLVO L120H). Loaders can directly pour bulk materials into the hopper, avoiding time waste caused by frequent posture adjustments. The hopper is equipped with a 30mm-spacing grille to filter small impurities and prevent belt jamming; it is also equipped with a manual/hydraulic dual-mode ramp. The hydraulic ramp is lifted and lowered via button control, suitable for high-frequency operations; the manual ramp has a simple structure and low maintenance cost, adapting to low-frequency unloading scenarios, thus meeting the operating habits and cost budgets of different customers.

Structural Design

In view of the "wheeled movement and light-load high-frequency operation" characteristics of the ZRLS-TU1400 Mobile Truck Unloader, ZOOMRY focuses on balancing convenience and durability in structural design to ensure long-term stable operation of the equipment with low maintenance costs:

• Lightweight Frame + High-Strength Material: The overall frame of the equipment is made of Q355B low-carbon steel, with key load-bearing parts having a thickness of 16mm. This not only ensures structural strength (capable of withstanding 50 tons of material impact) but also controls the equipment's self-weight (only 35 tons), avoiding excessive load on the wheeled chassis. The frame surface undergoes sandblasting derusting + electrostatic spraying process, achieving a salt spray corrosion resistance grade of C3, which is suitable for scenarios such as humid ports and coastal warehousing. Its service life is 2 years longer than that of equipment with ordinary spraying.
• Stable Light Material Transfer: The belt is 1400mm wide, adopting a single-layer polyester canvas core + 15mm wear-resistant rubber structure, with a transverse tensile strength of 1800N/mm, capable of withstanding long-term transfer of light to medium materials. The drive motor is of the SEW brand, with a power of 37kW, featuring stable startup and low noise (≤75dB), meeting the noise requirements of warehousing near residential areas. The rollers are made of seamless steel pipes, with a wall thickness of 12mm and a static balance accuracy of G6.3 class. The surface is chrome-plated to reduce belt wear, and the service life of the rollers reaches more than 50,000 hours.
• Modular Split Design for Convenient Transportation and Installation: Considering the site and transportation needs of small warehousing and medium-sized/small mining operations, the equipment adopts a three-module split design of "hopper - belt conveyor - chassis". The maximum size of each module is ≤10m, which can be loaded into a 20”GP container, reducing transportation costs by 30% compared with integral transportation. On-site installation does not require large hoisting equipment and can be completed via bolt connection. With the multilingual installation manual (including graphic steps) provided by ZOOMRY, assembly and commissioning can be completed in 5-10 days, which is 50% shorter than the installation cycle of similar equipment, greatly accelerating the commissioning progress of customers' projects.

Application Scenarios

Bulk Material Receipt and Dispatch in Warehousing

In scenarios such as grain warehousing and building material warehousing, bulk materials (grains, cement, sand-gravel) are often received or dispatched in a "small-batch, high-frequency" manner. Traditional fixed unloaders are inconvenient to move and require frequent adjustment of truck positions, resulting in low efficiency. The wheeled design of the ZRLS-TU1400 Mobile Truck Unloader allows it to move at any time according to the position of material piles in the warehouse; the 2-lane synchronous unloading can meet the daily bulk material receipt/dispatch demand of 1000-2000 tons. The low hopper is suitable for rapid material replenishment by loaders, avoiding secondary transfer of bulk materials. The material loss rate is controlled within 0.5%, which is 1.5% lower than that of traditional unloading methods, helping warehousing enterprises save tens of thousands of yuan in material costs annually.

Light-Load Transfer in Medium-Sized/Small Mining Operations

In scenarios such as medium-sized/small open-pit mines and quarries, the daily transfer volume of ore and sand-gravel is usually 500-1000 tons, which does not require heavy-load equipment but has high requirements for flexibility. The 200-1000tph capacity of the ZRLS-TU1400 Mobile Truck Unloader can perfectly meet such needs. The wheeled chassis can move freely on non-hardened roads in mining areas without pre-paving hardened ground; the manual/hydraulic ramp is suitable for light dump trucks in mining areas. The unloading efficiency is 10 times higher than that of traditional manual unloading, while reducing 3 operators and lowering labor costs. In practical applications, after the introduction of this equipment, the cost of the unloading link in medium-sized/small mining operations can be reduced by 25%.

Reliable Guarantee from International Certifications

ZOOMRY fully understands customers' requirements for "compliance and stability" of equipment. From R&D to delivery, the ZRLS-TU1400 Mobile Truck Unloader complies with international standards throughout the entire process and undergoes multiple tests to ensure quality:

• Dual CE/EAC Certifications for Smooth Access to European and CIS Markets: The equipment has obtained CE certification (EU Machinery Safety Directive) and EAC certification (Customs Union Certification for Russia and CIS countries). All electrical components (such as Siemens PLC and Schneider contactors) comply with the corresponding certification standards, enabling direct access to markets such as 27 EU countries, Russia, and Kazakhstan. Customers do not need to go through additional compliance procedures, shortening the equipment import cycle.
• Component Standards Exceeding National Standards: The core components supporting the equipment are either independently produced by ZOOMRY or from internationally renowned brands, with quality standards exceeding China's GB standards: the idler runout is ≤0.4mm (GB standard ≤0.5mm), and the noise is ≤45dB (GB standard ≤55dB), ensuring stable belt transfer; the cleaning scraper is made of polyurethane material, featuring strong wear resistance, which can effectively remove residual materials on the belt and reduce belt wear.
• Full-Process Quality Inspection: ZOOMRY has a professional quality inspection center including a chemical laboratory and a mechanical performance testing laboratory, equipped with more than 60 testing devices. Before leaving the factory, the ZRLS-TU1400 Mobile Truck Unloader must complete a 48-hour continuous operation test under 500tph light load, a tire load-bearing test, and a ramp lifting test. Each piece of equipment is accompanied by a detailed test report to ensure stability during light-load high-frequency operations. The equipment as a whole complies with the ISO 9001 Quality Management System and ISO 14001 Environmental Management System, ensuring product quality and environmental friendliness from the production link.

ZOOMRY's Exclusive Customer Services

In view of the characteristics of the ZRLS-TU1400 Mobile Truck Unloader - "used in light-load scenarios and customers having limited maintenance capabilities", ZOOMRY has established a specialized service system to solve customers' pain points in installation, maintenance, and spare parts:

• Customized Solutions for Light-Load Scenarios: ZOOMRY's engineer team (proficient in English, Spanish, and Russian) can provide customized services according to customers' specific scenarios (such as warehousing passage width and mining truck type). For example, it shortens the total equipment width to 4.5m for customers with narrow warehousing spaces, and optimizes the hopper grille spacing to 50mm for customers in medium-sized/small mining operations. At the same time, it provides a supporting solution of "unloader + small belt conveyor" to reduce customers' coordination costs with multiple suppliers and ensure seamless connection between the equipment and the existing production line.
• Rapid Installation and Operation Training: The ZRLS-TU1400 Mobile Truck Unloader is easy to install. ZOOMRY can provide multilingual video installation tutorials, allowing the customer's team to complete basic installation through the tutorials; if on-site guidance is needed, engineers can respond within 72 hours and arrive at major global regions (except remote countries) within 10 working days. After installation, engineers will provide 1-2 days of specialized training for the customer's operators, covering daily equipment operation and simple fault diagnosis (such as belt deviation adjustment and ramp lifting fault handling), ensuring that the customer's team can independently master the equipment operation skills.
• Spare Part Supply and Quality Assurance: ZOOMRY has spare part warehouses around the world. Common spare parts of the ZRLS-TU1400 Mobile Truck Unloader (such as tires, belts, and idlers) can be delivered locally within 3-5 days; for core components (such as drive motors and hydraulic pumps), the warehouses have sufficient inventory to avoid shutdowns caused by spare part shortages. The equipment provides a 2-year warranty service. During the warranty period, if there are quality problems with core components, ZOOMRY provides free spare parts and maintenance guidance; after the warranty period, customers can sign an "Annual Maintenance Agreement for Light-Load Equipment", and engineers will conduct on-site inspections 1-2 times a year to extend the equipment's service life to more than 8 years.

Why Choose ZOOMRY ZRLS-TU1400 Mobile Truck Unloader?

Facing competition from international brands, the ZRLS-TU1400 Wheeled 2-Lane Truck Unloader has become the preferred choice of customers due to its advantages of "light-load adaptation, high cost-effectiveness, and flexible services":

• Stronger Adaptability to Light-Load Scenarios: Compared with similar brand unloaders that focus on heavy loads, the wheeled design and 200-1000tph capacity of the ZRLS-TU1400 Mobile Truck Unloader are more suitable for the light-load needs of warehousing and medium-sized/small mining operations. The equipment has a light self-weight and flexible movement, without requiring heavy-load site support. The initial site investment is 40% lower than that of heavy-load equipment from international brands.
• Significant Cost-Effectiveness Advantage: While maintaining the same quality as international brands, the procurement cost of the ZRLS-TU1400 Mobile Truck Unloader is 20%-25% lower, and the price of spare parts is only 55%-65% of that of international brands. For example, the price of the ultra-heavy-duty tires dedicated to the equipment from ZOOMRY is 50% lower than that of international brands, helping customers significantly reduce initial investment and later maintenance costs.
• More Flexible Service Response: In view of the fact that "faults of light-load equipment are mostly minor issues", ZOOMRY provides remote fault diagnosis services. Customers can obtain engineer guidance via video call without waiting for on-site visits, and the problem-solving efficiency is 60% higher than that of international brands; at the same time, the spare parts of light-load equipment are small in size and low in transportation costs, further shortening the customer's spare part waiting time.