ZRLD-TU1400 Mobile Truck Unloader (2-Lane)

With a 1400mm wide belt, a handling capacity of 200-1000 tph, and internationally recognized certifications, the ZRLD-TU1400 Crawler-Type 2-Lane Mobile Truck Unloader has become the preferred solution for customers to solve bulk material transfer challenges. Since ZOOMRY has been deeply engaged in the bulk material conveying field for years, its mobile truck unloaders have inherited the company’s technical accumulation in the R&D of equipment for complex terrains. They can seamlessly adapt to multiple scenarios such as open-pit mines and port terminals, effectively reducing material loss and lowering customers’ comprehensive operating costs.

Tailored for Bulk Material Unloading Scenarios

The performance design of ZOOMRY’s ZRLD-TU1400 Crawler-Type 2-Lane Mobile Truck Unloader is fully centered on customers’ core needs of "high efficiency, stability, and low consumption". Every parameter has been verified through on-site working conditions to ensure adaptation to mining and port operating environments in different countries:

• Wide-range handling capacity for multi-scale operations: The equipment’s handling capacity covers 200-1000 tph, which can meet the daily unloading needs of small and medium-sized open-pit mines and handle the concentrated bulk material unloading tasks at port terminals. Whether it is heavy materials such as coal and ore, or light materials such as sand and aggregates, it can maintain stable unloading efficiency, avoiding truck queuing and congestion caused by insufficient handling capacity.
• Low-position hopper design for global mainstream loading equipment: The hopper width can be customized from 3.5m to 5.7m, and the feeding height is low, eliminating the need for additional adjustments to the operating height of wheel loaders and excavators, thus adapting to common brand loading equipment on the market. The hopper is equipped with an optimized grid structure inside, which can filter large impurities to prevent belt jamming and reduce equipment wear caused by material impact.
• Crawler chassis with strong adaptability to complex terrains: Different from traditional wheeled unloaders, it adopts a heavy-duty industrial crawler chassis, which can move freely on complex terrains such as muddy mine roads and uneven port yards without pre-laid hardened roads. The crawler has a large contact area and low ground contact pressure, avoiding rolling damage to the site, and is especially suitable for operating scenarios with incomplete infrastructure in some regions.
• Material loss control to reduce customer costs: The equipment’s belt is made of high-wear-resistant rubber material, and its anti-slip surface design reduces material slipping; rubber skirts are installed at the junction of the hopper and the belt to form a sealed structure, preventing dust leakage and material spillage. Verified by actual projects, compared with traditional unloading methods, the ZRLD-TU1400 Mobile Truck Unloader can control the material loss rate within 1%, saving customers tens of thousands of yuan in material waste costs every year.

Equipment Features

• Flexible ramp configuration for different truck types: Two ramp options (manual/hydraulic) are available, and customers can choose according to their own truck height and operating frequency. The hydraulic ramp adopts a self-developed hydraulic power pack by ZOOMRY (top-tier Chinese hydraulic system optional), featuring stable lifting speed and an operation response time of ≤0.5 seconds, which can be adjusted by a single person via remote control; the manual ramp has a simple and reliable structure with low maintenance costs, suitable for scenarios with low operating intensity.
• Hydraulic jack support for operational stability: The bottom of the equipment is equipped with 4 sets of hydraulic jacks, which can quickly prop up the machine body during unloading operations, transferring the crawler load to the jacks and avoiding long-term pressure deformation of the crawlers. The support height of the jacks is adjustable to adapt to sites with different slopes, ensuring the levelness of the belt during operation, reducing the risk of belt deviation, and extending the service life of the belt and idlers.
• 1400mm wide belt system for reliable high-efficiency transmission: The belt width reaches 1400mm, made of high-strength polyester canvas core material, which is anti-stretching and wear-resistant, with a service life of more than 30,000 hours. The belt drive system can be optionally equipped with gear motors from internationally renowned brands such as SEW/FLENDER, providing stable power and low failure rate, and adapting to customers’ brand preferences for core equipment components. At the same time, the belt conveyor is equipped with a main head scraper and a polyurethane cleaning system, which can timely remove residual materials on the belt surface and prevent reduced transmission efficiency caused by material adhesion.
• Modular design for easy transportation and installation: The main body of the equipment adopts a modular disassembly design, and key components can be loaded into 40”HQ containers, reducing transportation costs by more than 20% compared with integral transportation. On-site installation does not require complex welding operations; most components are connected via plug-in connections. With the detailed installation manual and video guidance provided by ZOOMRY, assembly and commissioning can be completed within 10-20 days, reducing customers’ installation cycle and labor costs.

Applicable Industries and Scenarios

Mining and Coal Mines

The ZRLD-TU1400 Mobile Truck Unloader can be used for raw material unloading in open-pit coal mines and metal mines. The mining operating environment is complex, but the equipment’s crawler chassis can easily handle muddy and bumpy roads in mines without frequent maintenance; the low-position hopper can be directly connected to the 60-80 ton dump trucks commonly used in mines, and the unloading efficiency is 30% higher than that of traditional fixed unloaders. Meanwhile, the equipment’s sealed design can reduce mine dust pollution, complying with environmental regulations in regions such as Australia and the EU, and helping customers avoid environmental compliance risks.

Ports and Terminals

For ports in coastal countries such as Southeast Asia and Europe, the ZRLD-TU1400 can solve the transfer connection problem of bulk materials between "trucks and stackers/ship loaders". Port space is limited, but the equipment’s crawler design allows flexible adjustment of operating positions; the 2-lane configuration supports simultaneous unloading of two trucks, reducing port truck congestion; the handling capacity can be flexibly adjusted according to the amount of incoming materials, avoiding equipment shutdown caused by overload.

International Certifications and Quality Assurance

ZOOMRY is well aware of customers’ strict requirements for equipment certifications and quality. From R&D, production to testing, the ZRLD-TU1400 adheres to international standards throughout the process to ensure the product meets the access requirements and quality expectations of major global markets:

• Comprehensive coverage of authoritative international certifications: The equipment has obtained CE certification (access to the EU market), EAC certification (access to Russia and CIS countries), and KCS certification (access to the South Korean market), allowing direct entry into mainstream markets such as Europe, Central Asia, and East Asia. Customers do not need to handle additional certification procedures, shortening the equipment import cycle.
• Quality standards exceeding national standards: The core components of the equipment are independently produced by ZOOMRY, and their quality standards far exceed China’s GB standards. For example, for the idlers supporting the unloader, the GB standard requires a runout of ≤0.5mm when the length is <550mm, while ZOOMRY’s standard controls it to ≤0.4mm; under a pressure of 500N, the GB standard requires the axial displacement of idlers to be <0.7mm, while ZOOMRY’s standard is only <0.4mm. This ensures more stable operation and longer service life of the idlers (up to more than 50,000 hours).
• Professional quality inspection center for guarantee: ZOOMRY has a quality inspection center including a chemical laboratory, a hardness laboratory, an idler laboratory, and a mechanical performance testing laboratory, equipped with more than 60 sets of professional testing equipment. Before leaving the factory, the ZRLD-TU1400 Mobile Truck Unloader undergoes 12 strict tests, including belt tension test, hydraulic system tightness test, and crawler travel performance test, ensuring each piece of equipment reaches the optimal operating state. At the same time, the equipment complies with the ISO 9001 Quality Management System and ISO 14001 Environmental Management System, ensuring product quality and environmental friendliness from the production link.

Customer Services

• Pre-sales technical consultation and customized services: ZOOMRY has multiple professional engineer teams proficient in English, Russian, and Spanish. It can provide customized equipment parameter services according to customers’ specific working conditions (such as material characteristics, site size, and operating intensity). For example, for the environmental protection requirements of European customers, non-powered dust collection chutes can be additionally installed; for the high-temperature environment in African customers’ locations, the heat dissipation design of the hydraulic system can be optimized.
• On-site installation and commissioning guidance: A multi-language installation manual and video tutorials are provided along with the equipment during delivery. Customers can also apply for ZOOMRY engineers to conduct on-site installation guidance; the engineers can respond within 72 hours and arrive at major global regions (except remote countries) within 10 working days. After installation, the engineers will conduct equipment commissioning and operator training to ensure the customer’s team is proficient in equipment operation and basic maintenance.
• Spare parts supply and after-sales maintenance: ZOOMRY can achieve local delivery within 3-5 days; special spare parts can be delivered to the customer’s site within 15-20 days via international logistics. Meanwhile, the equipment provides a 2-year warranty service. In case of quality problems during the warranty period, ZOOMRY provides free spare parts and maintenance guidance; after the warranty period, long-term maintenance agreements can be signed, and engineers conduct regular on-site inspections to extend the equipment’s service life.
• Equipment upgrade and modification support: As the customer’s operating scale expands or working conditions change, ZOOMRY can provide equipment upgrade services, such as upgrading from 2 lanes to 4 lanes, increasing handling capacity, and adding remote monitoring systems, avoiding repeated equipment purchases by customers and reducing long-term investment costs.

Why Choose ZOOMRY ZRLD-TU1400 Mobile Truck Unloader

• Better suited for medium and large-scale scenarios: Unlike some international brands that focus on small unloaders, ZOOMRY specializes in long-distance and large-handling-capacity bulk material equipment. The ZRLD-TU1400’s 200-1000 tph handling capacity and crawler design are more suitable for medium and large-scale operating scenarios in mining and ports, eliminating the need for splicing multiple pieces of equipment and reducing customers’ equipment coordination costs.
• Higher cost-effectiveness: While maintaining the same quality standards as international brands, the purchase cost of the ZRLD-TU1400 is 15%-20% lower than that of similar products from other brands, and the price of spare parts is only 60%-70% of that of international brands, helping customers reduce initial investment and later maintenance costs.
• More customer-centric services: ZOOMRY has more than 10 years of project service experience, and is familiar with the import policies, environmental regulations, and operating habits of different countries. It can provide an integrated "equipment + certification + logistics + service" solution, avoiding project delays caused by customers’ unfamiliarity with local rules.