Truck Unloader Conveyor

ZOOMRY Truck Unloader Conveyor is an intelligent equipment specifically designed for high-efficiency unloading and conveying of bulk materials. It seamlessly connects with dump trucks, stackers, and storage systems. With its modular structure and full-terrain adaptability, it meets the rapid unloading and conveying demands of materials such as sand, coal, and grain at capacities of 200-2000 t/h, supporting continuous operations in ports, mines, steel plants, and other scenarios. It reduces labor costs by 60% and improves overall energy efficiency by 40%.

Core Configurations and Technical Parameters

Truck Unloader Conveyor Model List

Key Technologies of Truck Unloader Conveyor

Intelligent Unloading Module

• Adaptive Hopper: Width 4.2-6.5 meters, equipped with hydraulically adjustable baffles to fit trucks of varying sizes (15-60 tons).
• Anti-Blocking Design: Vibrating screening + pneumatic arch-breaking device, material retention rate <0.5%, suitable for extreme conditions (-30℃ to 80℃).

High-Strength Conveying Structure

• Multi-Layer Composite Conveyor Belt: EP300 (8+3) wear-resistant layer, tear resistance ≥1500 N/mm, adjustable belt speed 0.5-5 m/s.
• Dual-Power Drive System: 15 kW×2 permanent magnet synchronous motors (IP68 protection) paired with SEW helical gear reducers, transmission efficiency ≥96%.
• Ceramic-Coated Rollers: Diameter 600 mm, Haerbin® high-precision bearings, lifespan exceeding 50,000 hours.

Full-Terrain Mobile Chassis

• Wheeled Version: Road transfer speed 35 km/h, hydraulic legs with single-point support force ≥20 tons, LED turn signals, and warning sirens.
• Tracked Version: Climbing ability ≤20°, ground pressure <50 kPa, 70% improved passability on swampy/rocky terrain.

Core Advantages

High-Efficiency Conveying and Precision Control

• 50% Improved Conveying Efficiency: The Truck Unloader Conveyor features 0-25° electric-adjustable belt inclination and a maximum discharge height of 8.2 meters, directly connecting to silos or stackers.
• Intelligent Collaborative Operation: PLC + 5G module synchronizes truck positioning and conveying speed in real time, achieving single-cycle unloading time ≤6 minutes.

Full-Scenario Coverage

• Ports/Rail Freight Yards: Wheeled Truck Unloader Conveyor enables rapid deployment, with a maximum conveying distance of 50 meters, supporting multi-stage tandem operations.
• Mines/Remote Sites: Tracked Truck Unloader Conveyor integrates dust covers and spray systems, reducing dust concentration to <8 mg/m³, compliant with ISO 21873 standards.

Longevity and Low Maintenance

• Extended Lifespan of Critical Components: Tungsten carbide-coated rollers (200,000-hour lifespan), modular quick-release wear-resistant liners.
• Predictive Maintenance System: Vibration sensors + AI algorithms preempt failures, reducing downtime by 90%.

Smart Functions

Digital Twin Control Platform

• 3D Visual Interface: Real-time monitoring of belt load, motor temperature, and material flow (accuracy error <0.3%).
• Auto-Correction System: Laser ranging + hydraulic deviation adjustment, maintaining belt misalignment within ±10 mm.

Energy and Environmental Configurations

• Multi-Power Options: 380V three-phase power/diesel generators (optional 550 kW units)/hybrid power.
• Eco-Friendly Design: Energy feedback system reduces consumption by 30%, noise ≤75 dB(A) (measured at 10 meters).

Application Scenarios and Benefits

Customize Your Conveying Solution

ZOOMRY offers free on-site surveys, dynamic simulation modeling, and 24/7 pre- and post-sales support. Based on material characteristics, site constraints, and production goals, we design cost-effective Truck Unloader Conveyor solutions tailored to your needs!