Time:2025-10-03 20:16:44 Number of Clicks:
In bulk material handling scenarios such as mines, ports, and aggregate plants, "space constraints" and "high-capacity requirements" are often concurrent challenges. While traditional large-volume stackers can meet capacity demands, they struggle to fit into narrow spaces; on the other hand, small-scale equipment often slows down production due to insufficient capacity. ZOOMRY's small-volume radial stacker with a 500tph capacity not only achieves efficient conveying of 500 tons per hour but also overcomes space limitations through its modular and lightweight design.
ZOOMRY's 500tph small-volume radial stacker core advantage lies in "accommodating high productivity in a small space". Its design fully considers the site characteristics of different industries worldwide, making it particularly suitable for the following three typical scenarios:
Underground mines or surface mineral processing workshops are often restricted by tunnel width and workshop layout, making it difficult for traditional stackers to be deployed flexibly. Thanks to its small-volume design, ZOOMRY's radial stacker can operate normally in workshops with a width of less than 10 meters. Its 500tph capacity perfectly matches the ore transfer needs of medium and small-scale mines—whether for metal ores such as iron ore and copper ore, or non-metallic ores such as limestone and kaolin, it can achieve continuous, uninterrupted stacking operations, avoiding production line congestion caused by excessive equipment footprint.
Most old ports or inland river terminals worldwide face the problem of "tight shorelines and narrow storage yards". Adopting fixed stacking systems not only incurs high construction costs but also occupies valuable loading and unloading space. ZOOMRY's radial stacker supports radial rotation (maximum rotation angle of 110°, far exceeding the 70° limit of traditional belt conveyors), telescopic adjustment (customizable telescopic length), and luffing functions. It can flexibly adjust the stacking position within limited storage yard space. With a 500tph capacity, it can efficiently match the loading and unloading rhythm of small bulk carriers (e.g., Handysize-class ships with a deadweight of 10,000-35,000 tons) without requiring large-scale modifications to existing sites.
In industries such as cement, aggregates, and chemical fertilizers, temporary stacking links are often needed between production lines and storage areas. Sites are usually fragmented by equipment and warehouses. The small-volume design of ZOOMRY's radial stacker allows it to move and operate in narrow areas such as gaps between production lines and beside warehouses. Its 500tph capacity can connect with the discharge speed of production lines (e.g., the 500tph crushing capacity of medium and small-scale aggregate plants). Meanwhile, its sealed design reduces dust emissions, complying with international environmental standards such as EU CE and South Korean KCS, and meeting strict environmental requirements for plant areas worldwide.
The "practicality" of a stacker is ultimately determined by its parameters. The parameter design of ZOOMRY's 500tph small-volume radial stacker always centers on the three goals of "efficiency, compactness, and reliability", and all parameters have passed ISO 9001 quality management system certification and third-party testing:
The main frame of the equipment is made of high-grade Q355B carbon steel. The structural design is optimized through finite element analysis—while ensuring load-bearing strength (maximum load capacity of up to 120 tons), the overall weight of the machine is reduced by 15% compared to traditional stackers of the same capacity. The frame adopts a lattice structure, which not only reduces the footprint but also facilitates daily maintenance. Engineers can directly inspect internal components through the lattice gaps without disassembling the outer guard plates, improving maintenance efficiency by 40%.
In response to common risks during stacker operation such as "power failure and steel rope breakage", the equipment is equipped with dual safety guarantees:
Considering the differences in site, materials, and standards among global customers, ZOOMRY provides end-to-end customization services:
As a "reliable partner" in the global bulk material conveying equipment field, ZOOMRY has always adhered to the concept of "building high-quality conveying equipment and forging a century-old foundation". It provides full-chain quality assurance for radial stackers from R&D to production:
The equipment has obtained multiple international certifications: CE certification (for EU market access), EAC certification (for Russia and the Eurasian Economic Union market), KCS certification (for the South Korean market). It also complies with the requirements of the ISO 9001 quality management system and ISO 14001 environmental management system. It can directly enter the markets of major global economies without additional compliance testing, helping customers shorten the project implementation cycle.
The core components of the stacker (idlers, pulleys, hydraulic system) are all independently produced by ZOOMRY, and their performance far exceeds industry standards:
ZOOMRY has an independent quality inspection center, including a chemical laboratory, hardness laboratory, idler laboratory, and mechanical performance testing laboratory, equipped with more than 60 professional testing equipments. Before leaving the factory, each stacker undergoes 12 static tests (e.g., component size and strength testing) and 8 dynamic tests (e.g., no-load operation and full-load stacking testing) to ensure that all performances meet standards. For overseas projects, adaptability tests are also conducted by simulating the environmental conditions of the target market (e.g., high temperature, low temperature, high humidity) to eliminate "incompatibility" issues.
For global customers, "purchasing equipment with confidence and using it with peace of mind" requires not only high-quality products but also a comprehensive service system. Centering on radial stackers, ZOOMRY has built a global service system covering the "pre-sales - in-sales - after-sales" process:
In response to customers' specific project needs (e.g., site size, material characteristics, capacity goals), ZOOMRY's engineer team (with an average of more than 10 years of experience) provides on-site or remote survey services. Combined with BIM technology, it draws 3D layout diagrams and simulates the stacker's operation path and capacity matching to ensure the optimal solution.
For overseas projects, ZOOMRY provides "door-to-door" services: it takes charge of sea transportation and customs clearance coordination, arranges engineers to go to the site to guide assembly (assembly cycle: 10-20 days), and provides free training for customer operators (including equipment operation, daily maintenance, and fault troubleshooting). For domestic projects, it provides on-site services within 24 hours to ensure the equipment is put into use quickly.
ZOOMRY's common spare parts (e.g., idlers, seals, hydraulic oil) can be delivered locally within 72 hours. For equipment overhaul and upgrade needs, it can provide "EPC+M+O" full-cycle services (project management + operation & maintenance). In addition, the equipment also enjoys a 5-year main body warranty and a 2-year vulnerable parts warranty, far exceeding the industry average 3-year warranty standard.
The width of the mine's mineral processing workshop was only 9 meters. Previously, a small fixed stacker with a capacity of only 300tph was used, which could not match the 500tph capacity of the new production line. After introducing ZOOMRY's small-volume radial stacker, it was quickly deployed through modular assembly. The stacker can achieve 100° radial rotation in the workshop, with a stacking height of 18 meters and a stacking capacity increased to 80,000 tons. It not only meets the capacity needs of the production line but also saves 20% of the site space, reducing annual production suspension losses caused by site congestion.
An old terminal with a storage yard area of only 1,500㎡ needed to adapt to the loading and unloading needs of Handysize-class bulk carriers. ZOOMRY's small-volume radial stacker adopted a crawler chassis and a low-temperature start-up device (to adapt to the -15℃ winter environment in Europe). The equipment was disassembled and transported in 2 40”HQ containers, with on-site assembly taking only 15 days. After commissioning, the stacker can complete 500 tons of coal stacking per hour, covering the entire storage yard with its stacking range. The port's loading and unloading efficiency increased by 35%, and it complies with EU CE and environmental standards, with no compliance complaints.
Against the backdrop of the global bulk material handling industry transitioning towards "higher efficiency, greater compactness, and greener operations", ZOOMRY's 500tph small-volume radial stacker, with its core advantage of "accommodating high productivity in a small space", has become a key equipment for mines, ports, building materials, and other industries to resolve the "contradiction between space and capacity". From self-developed core components to global certifications, from customized solutions to full-cycle services, ZOOMRY has always focused on "customer value", helping global customers reduce production costs, improve production efficiency, and minimize environmental impact.
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