Time:2025-12-08 17:11:46 Number of Clicks:
ZOOMRY's integrated solution is centered on the core logic of "closed-loop process and synergistic efficiency". It follows a collaborative workflow: Truck Unloader handles land-transported bulk materials (unloading stage) → Hopper Feeder achieves buffering and homogenization (transfer stage) → Mobile Shiploader completes maritime loading (shipping stage). Ultimately, it forms a complete port bulk material handling link of "rapid front-end reception - stable mid-end connection - efficient back-end output", solving the problem of process fragmentation in traditional modes and improving loading/unloading efficiency.
Traditional manual unloading is not only time-consuming (20-30 minutes per truck) but also poses personnel safety risks and material spillage issues. Therefore, ZOOMRY's Truck Unloader directly interfaces with bulk material transport trucks entering the port. Through a dedicated ramp design, trucks can drive directly onto the equipment, completing unloading without manual assistance. This realizes efficient turnover of "unload upon arrival, depart immediately after unloading".
ZOOMRY's Truck Unloader is not merely an "unloading tool" but a "bridge" connecting land transportation and internal port handling. It ensures continuous operation of subsequent links through rapid unloading, reduces risks of high-intensity port operations through safety design, and adapts to the differentiated needs of ports worldwide through modular and multi-specification options, laying a foundation for the efficient operation of the entire process.
After the unloading stage, directly feeding the unloaded materials into the shiploader may easily cause blockages due to excessive material accumulation or load fluctuations of the shiploader due to uneven feeding, seriously affecting operational continuity. Therefore, ZOOMRY's Hopper Feeder is selected to receive bulk materials unloaded by the Truck Unloader. Through a large-caliber hopper for temporary buffering, the materials are homogenized and then conveyed to the Mobile Shiploader at a stable flow rate, achieving seamless connection between "unloading and shipping".
The "continuity" of port bulk material handling is inseparable from the "buffering and regulation" of the transfer stage. ZOOMRY's Hopper Feeder not only solves the capacity matching problem between the Truck Unloader and Mobile Shiploader but also reduces material loss and equipment failure risks through anti-blocking and homogenization designs. Meanwhile, its flexible power and structural design can adapt to the environmental compliance requirements of ports worldwide (such as EU Stage V/Tier 4 Final emission standards), becoming the "core link" for the stable operation of the entire process.
Traditional fixed shipping equipment has problems such as insufficient flexibility, single applicable ship type, and severe material segregation. Therefore, ZOOMRY's Mobile Shiploader interfaces with homogenized materials conveyed by the Hopper Feeder in the loading process. Through flexible movement and adjustment functions, it accurately loads materials onto ships of different tonnages such as barges, handy-sized ships, and Panamax ships, realizing a closed loop of "stable feeding - efficient shipping".
ZOOMRY's Mobile Shiploader's efficient loading capacity matches the capacity output of the front-end unloading and transfer stages, avoiding process bottlenecks. Its flexible adaptability meets the site and ship type requirements of ports worldwide. Its environmental compliance design conforms to the global port green transformation trend, ultimately achieving the core goals of "efficient shipping, low consumption and environmental protection, and global adaptability".
The three types of equipment form a seamless closed loop of "reception - transfer - loading". The rapid unloading of Truck Unloader ensures continuous material supply, the buffering and homogenization of Hopper Feeder avoids feeding interruptions, and the efficient loading of Mobile Shiploader undertakes front-end capacity output. The entire process can achieve continuous operation without manual intervention. Compared with traditional modes, the overall operational efficiency is improved by over 40%, the port bulk material throughput is significantly increased, and the loading cycle per ship is greatly shortened, effectively coping with the operational pressure during port peak periods.
At the equipment level, the modular design and detachable transportation reduce installation and transportation costs; at the operational level, automatic control reduces labor demand by 80%, and material loss is reduced from the traditional 10%-15% to below 3%, avoiding resource waste; at the energy consumption level, the hybrid/electric power modes of the Hopper Feeder reduce energy consumption by 20%-25%, and the energy-saving designs of the Mobile Shiploader and Truck Unloader reduce carbon emissions. Long-term operation can help ports reduce comprehensive costs by 20%-30%.
The solution implements environmental protection requirements in all aspects from material transportation, power selection to emission control: the sealed unloading design of the Truck Unloader, dust-proof structure of the Hopper Feeder, and dust control technology of the Mobile Shiploader jointly control the on-site dust concentration within international standards; electric, hybrid and other power modes adapt to the strict environmental protection standards of the European Union, North America and other regions, reducing carbon emissions by 25% compared with traditional modes; equipment noise is below 45dB, meeting the low-noise operation requirements of ports worldwide, and helping ports achieve the "carbon neutrality" goal.
Comprehensive safety design covers equipment operation and personnel protection: the dual emergency braking and anti-miscontact protective covers of the Truck Unloader, blockage alarm and emergency stop protection of the Hopper Feeder, and steel wire rope breakage mechanical limit and power-off automatic locking system of the Mobile Shiploader form multiple safety guarantees; all equipment has passed international certifications such as ISO 9001, ISO 14001, CE, and EAC. Core components (idlers, rollers, etc.) are independently produced, with idler service life exceeding 50,000 hours and equipment mean time between failures (MTBF) exceeding 5,000 hours. It can achieve 24/7 continuous and stable operation, adapting to the high-intensity operation requirements of ports.
The solution has strong adaptability and can be flexibly adjusted according to port scale, material type, ship tonnage and site conditions: material aspect, adapts to more than 10 types of bulk materials such as coal, iron ore, grain, cement, and biomass, and can efficiently handle particle sizes from 0-250mm; ship aspect, covers the full range of loading needs from 100-ton barges to 120,000-ton Capesize ships; site aspect, wheel-mounted and track-mounted chassis adapt to hardened roads, soft sites and narrow spaces, while static models are suitable for fixed operation areas. It also complies with port standards and compliance requirements in different regions worldwide, truly realizing "one set of solutions for global ports".
As a professional bulk material handling equipment manufacturer and EPC contractor, ZOOMRY provides full-life-cycle guarantees for the integrated solution from technological R&D, production and manufacturing to after-sales service, demonstrating professional strength:
In terms of technological R&D, the company has four professional testing centers including a chemical laboratory, hardness laboratory, and idler laboratory, equipped with more than 60 precision testing equipment. All products undergo strict performance tests to ensure quality meets or exceeds international standards. Core components (idlers, rollers, cleaning scrapers, etc.) are independently produced. The radial runout of idlers is ≤0.4mm (better than the national standard of 0.5mm), and rollers are made of high-quality 40Cr steel and CNC processing technology, with a service life exceeding 50,000 hours, laying a foundation for the long-term stable operation of the equipment.
In terms of production and manufacturing, products comply with ISO 9001 quality management system and ISO 14001 environmental management system, and have passed international certifications such as CEMA, CE, EAC, and KCS, adapting to compliance requirements in different regions worldwide such as Europe, Russia, and South Korea. The equipment adopts a modular design and supports personalized customization. According to the customer's specific operation scenarios, material characteristics and capacity requirements, it can adjust equipment specifications, functional configurations and power modes to create exclusive solutions.
In terms of after-sales service, ZOOMRY provides "EPC+M+O" full-process services, including scheme design, equipment manufacturing, on-site installation and commissioning, operator training, spare parts supply, equipment overhaul and upgrade transformation, etc. It has established service outlets on five continents worldwide, responding to customer needs 24/7 to ensure rapid handling of equipment failures during port operations and reduce downtime. Meanwhile, the company maintains sufficient inventory of spare parts to ensure timely supply, providing strong support for the long-term stable operation of the solution.
ZOOMRY's integrated port bulk material handling solution of "Truck Unloader + Hopper Feeder + Mobile Shiploader" accurately solves the process breakpoints and efficiency bottlenecks of traditional modes through process connection, equipment synergistic efficiency and international standard adaptation, providing practical and professional solutions for port customers worldwide. Whether it is the capacity upgrade of small and medium-sized ports or the international operation of large hub ports, this solution can help customers reduce operating costs, improve operational efficiency and meet environmental compliance requirements through flexible adjustment and full-link optimization, gaining an advantage in fierce global competition.
Adhering to the mission of "Building High-Quality Conveying Equipment, Forging a Century-Old Foundation" and the vision of "We Move The World" to connect global bulk material handling needs, ZOOMRY continues to deepen technological innovation and service upgrading, striving to become a trusted bulk material handling solution partner for customers worldwide, and jointly promoting the high-quality development of the port bulk material handling industry with customers.
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