ZRSL-60 Mobile Shiploader Conveyor, 8400 TPH Ultra-High Transport Efficiency

An 8400 TPH transport efficiency represents an improvement of approximately 40%-110% over traditional mobile shiploader conveyors, enabling it to reduce the loading time for large bulk carriers such as Panamax (60,000-80,000 tons) and Capesize (80,000-120,000 tons) vessels from 22-24 hours to 10-12 hours in port and terminal applications. This directly addresses the critical pain points of "slow vessel turnaround and low berth utilization." Additionally, the 8400 TPH transport efficiency can match the continuous transfer demands of high-output mines, minimizing intermediate process delays while controlling material spillage to below 0.5% (far below the industry average of 1.5%-2%). It balances efficiency with loss control and flexibly adapts to diverse scenarios such as hardened terminals and muddy mining areas, providing an integrated solution for bulk material loading that combines "speed enhancement, loss reduction, and scenario adaptability."

Core Advantages of the ZRSL-60 Mobile Shiploader Conveyor

8400 TPH Ultra-High Efficiency

The core competitiveness of the ZRSL-60 mobile shiploader conveyor lies in its "extreme efficiency," achieved through deep optimization of hardware configuration and structural design, delivering transport performance far exceeding industry standards. The equipment features an 1800mm ultra-wide, high-strength, wear-resistant belt, paired with a meticulously tuned drive system and conveyor channel layout, enabling a stable and continuous transport efficiency of 8400 TPH. This is 29% higher than 6500 TPH models and 17% higher than 7200 TPH models, fundamentally breaking through the efficiency bottleneck of traditional equipment.

In practical application scenarios, the efficiency advantages of the ZRSL-60 mobile shiploader conveyor directly translate into increased benefits for users:

• For overseas ports: For an 80,000-ton Panamax bulk carrier, traditional shiploaders require 22-24 hours to complete a single loading operation, whereas the ZRSL-60 mobile shiploader conveyor can reduce this to 10-12 hours, allowing an additional vessel of the same class to be processed daily. This translates to an annual throughput increase of over 1.2 million tons, significantly enhancing the port’s cargo turnover capacity and order competitiveness.
• For mines: The high transport efficiency of the ZRSL-60 mobile shiploader conveyor precisely matches the high-output demands of large-scale mines, reducing intermediate transfer stages by three and shortening the overall transport cycle by 40%. This not only lowers material loss during transfer but also reduces capital tied up in inventory and transport, providing critical support for operational efficiency and cost reduction in mining operations.

Beyond efficiency advantages, the ZRSL-60 mobile shiploader conveyor is specifically optimized for complex material transport scenarios, adopting a "clog-free conveying design." Even when handling wet and sticky materials like ore or coal with 15%-20% moisture content, the equipment’s anti-stick belt coating and high-frequency vibration clearing device work synergistically to prevent material adhesion and accumulation in the conveyor channel, ensuring 24-hour continuous operation without material interruptions. Real-world condition testing confirms an effective operational rate of over 95% (compared to the industry average of 85%), further ensuring users’ continuous production needs and minimizing losses from unplanned downtime.

Full Vessel Compatibility

• Chassis Options: The wheeled chassis is suitable for hardened port terminals, with a travel speed of up to 5 km/h, enabling rapid switching between berths. The tracked chassis, with a ground pressure of ≤80 kPa, ensures stable movement on muddy mining roads or temporary loading points, addressing the "site constraint" pain point in remote mining areas.
• Vessel Coverage: The equipment can accommodate barges of 100-5,000 tons, Handysize bulk carriers of 10,000-35,000 tons, Handymax bulk carriers of 35,000-50,000 tons, Panamax bulk carriers of 60,000-80,000 tons, and Capesize bulk carriers of 80,000-120,000 tons, with a maximum operating radius of 30 meters and a lifting height of 16 meters. It meets the loading needs of various vessel tonnages without requiring equipment replacement, reducing additional equipment costs.

Compliance with Green Production Standards

• Zero Material Loss: The ZRSL-60 mobile shiploader conveyor offers an optional enclosed conveyor channel and rubber-sealed belt skirts, controlling material spillage to below 0.5% (industry average of 1.5%). The slow-speed loading mechanism, using hydraulic buffering technology, reduces the breakage rate of fragile materials like coal and cement clinker to below 2%, ensuring material quality and customer benefits.
• Environmental Compliance: Equipped with low-noise motors (operating noise ≤75 dB) and high-efficiency bag dust collectors, the equipment achieves dust emission concentrations of ≤10 mg/m³, meeting ISO 14001 environmental management system requirements. It has passed CE (Europe), EAC (Russia), and KCS (Korea) environmental certifications, allowing direct entry into major global markets without requiring additional customer modifications, avoiding production interruptions due to "environmental non-compliance."

Intelligent Remote Operation

• Fully Automated Control: The ZRSL-60 mobile shiploader conveyor is equipped with a PLC fully automated control system and a 10-inch HMI touchscreen, supporting three modes: "fully automatic, remote control, and manual." The fully automatic mode enables unmanned operation across the entire process of "vessel recognition, adaptive loading speed, and optimized material distribution," reducing labor requirements by 80%. Remote control supports wireless operation within a 50-meter range, ensuring personnel safety. The manual mode serves as an emergency backup, ensuring operational continuity in special scenarios.
• Multiple Safety Redundancies: The system includes a dual mechanical limit for wire rope breakage prevention (locking in 0.01 seconds after a break), a belt deviation prevention switch (automatic shutdown upon excessive deviation), an emergency power-off system (equipped with a 200 kW generator to maintain core operations for 3 hours during power outages), and emergency stop buttons at key equipment positions, reducing safety incident risks to near zero. Since its launch, overseas customers have reported zero safety incidents.

Core Technical Parameters of the ZRSL-60 Mobile Shiploader Conveyor

Application Scenarios for the ZRSL-60 Mobile Shiploader Conveyor

International Port Terminals

Port terminals, as hubs for bulk material trade, commonly face the core demands of "intensive multi-vessel operations, limited berth resources, and strict environmental compliance." The ZRSL-60 mobile shiploader conveyor can accommodate barges of 100-5,000 tons, Handysize bulk carriers of 10,000-35,000 tons, Handymax bulk carriers of 35,000-50,000 tons, Panamax bulk carriers of 60,000-80,000 tons, and Capesize bulk carriers of 80,000-120,000 tons. Paired with the flexible mobility of the wheeled chassis (travel speed up to 5 km/h), it enables efficient scheduling for "one machine serving multiple berths," significantly improving berth utilization. The high transport efficiency shortens the berthing time of large bulk carriers, while the enclosed conveyor channel and dust collection system control dust emissions to below 10 mg/m³, meeting the environmental compliance requirements of major global ports without additional modifications.

Mining Sites

Mining scenarios often face the challenges of "complex terrain, lack of grid access, and continuous material transfer needs." Traditional "truck transfer + fixed loading" models suffer from high transport costs and significant material losses, particularly in open-pit mines and remote mining areas with temporary loading needs. The ZRSL-60 mobile shiploader conveyor can be equipped with a tracked chassis with a ground pressure of ≤80 kPa, easily adapting to muddy or rugged non-hardened roads in mining areas, enabling flexible movement between extraction and loading points. The equipment’s built-in 200 kW emergency generator eliminates reliance on external power, allowing direct deployment at temporary loading points near mines to transport mined ore, coal, or other materials directly to vessels, bypassing intermediate steps like "truck short-haul transport." The 8400 TPH high-efficiency transport capacity precisely matches the daily output demands of large-scale mines, preventing material accumulation due to insufficient loading efficiency.

Power Plant to Port Material Transport

The energy (thermal power, coal processing) and construction materials (cement, aggregates) industries have stringent requirements for "material quality protection" during loading. Excessive coal breakage rates can affect combustion efficiency, while cement clinker, aggregates, and other materials require strict protection against contamination and loss. The ZRSL-60 mobile shiploader conveyor’s slow-speed loading mechanism, using hydraulic buffering technology, reduces the breakage rate of fragile materials to below 2%, perfectly suited for loading operations of high-quality materials like coal and cement clinker. Additionally, the enclosed conveyor channel and rubber-sealed belt skirts effectively prevent dust leakage and external contaminant intrusion, controlling material spillage to below 0.5%, ensuring both product quality stability and minimizing cost losses from material waste. The equipment can adapt to diverse environmental conditions with temperatures from -30°C to 50°C and humidity ≤95%, meeting the production needs of energy and construction materials industries across different climatic regions.

Industry-Differentiated Advantages of the ZRSL-60 Mobile Shiploader Conveyor

In the field of mobile shiploader conveyors, while mainstream industry equipment can meet basic loading needs, the ZRSL-60 mobile shiploader conveyor surpasses conventional standards in five core dimensions—efficiency, compliance, delivery, service, and warranty—forming significant competitive advantages that better align with overseas customers’ deep needs for "efficiency, reliability, and peace of mind":

As shown in the comparison, the ZRSL-60 mobile shiploader conveyor not only far exceeds industry mainstream levels with its 8400 TPH efficiency but also establishes differentiated advantages in key supporting capabilities: multi-regional certifications (no need for customers to adapt to different market compliance requirements), short customization cycles (meeting urgent project equipment delivery needs), rapid overseas service (reducing production losses from equipment downtime), and long-term core warranties (lowering maintenance costs and risks over extended use). These comprehensively address overseas customers’ pain points throughout the equipment lifecycle, making it a highly cost-effective preferred solution.

ZOOMRY Global Services

1. EPC Full-Process Service: From initial site surveys and customized solutions (e.g., adaptation for special vessel types or extreme environments) to equipment manufacturing (core components like rollers and drums produced in-house, with quality strictly controlled by a testing center with over 60 devices), on-site installation (engineer-led guidance, completing assembly in 10-20 days), and ongoing maintenance, ZOOMRY provides a "one-stop" solution, eliminating the need for customers to coordinate with multiple suppliers.
2. Global Spare Parts Supply: ZOOMRY maintains a stock of core spare parts for the ZRSL-60 mobile shiploader conveyor (belts, hydraulic components, motors, etc.), with delivery within 48 hours of order placement and equipment downtime limited to ≤24 hours. A "spare parts early warning service" uses equipment sensor data to proactively alert customers to replace wear-prone parts, preventing unexpected downtime.
3. Multilingual Technical Support: Technical documentation and training are provided in English, Russian, German, Korean, and other languages, ensuring customers’ operators are proficient in equipment use. A 24-hour technical consultation hotline and overseas service email [email protected] ensure rapid issue response.
4. Emergency Support Mechanism: In case of sudden equipment failure, overseas service engineers arrive on-site within 48 hours. If the issue cannot be resolved immediately, temporary replacement equipment (e.g., a smaller mobile shiploader conveyor) is provided to ensure uninterrupted customer production. This "emergency support" has been widely recognized by overseas customers, with a Russian port once resuming operations within 12 hours of an equipment failure through emergency service, achieving zero production loss.

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