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1800 tons per hour mobile truck unloader, 2025 efficient bulk material conveying equipment

Time:2025-08-19 11:12:47 Number of Clicks:

Zoomry Heavy Industry's 1800 tons per hour mobile truck unloader is an efficient bulk material unloading equipment that can not only meet the efficiency requirements of large-scale bulk material transfer but also reduce the risk of equipment downtime through stable operation. Its core advantage lies in taking the super-large processing capacity of 1800 tons per hour as the benchmark, integrating an intelligent control system and a highly adaptable mobile design, which can accurately meet the high-intensity unloading needs in various fields such as mining, building materials, and ports.

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1800 Tons per Hour Mobile Truck Unloader

In actual working scenarios, a processing capacity of 1800 tons per hour means strong unloading capability. Taking the mining industry as an example, after a truck fully loaded with ore drives into the unloading area, the truck unloader can complete the unloading of 1800 tons of ore within one hour. Based on an average truck load of 50 tons, 36 trucks can be unloaded per hour, which not only improves work efficiency but also increases the material turnover rate. In logistics hubs such as ports, facing a large number of bulk material transport trucks, it can also complete unloading quickly, avoiding long queues of trucks and ensuring the smooth progress of logistics and transportation.

Comparison with Conventional Equipment in the Industry

Compared with the common 1000 tons/hour models in the industry, Zoomry Heavy Industry's 1800 tons per hour mobile truck unloader has an 80% increase in processing capacity within the same time, significantly shortening the time required for unloading tasks. For example, to unload 10,000 tons of bulk materials, a 1000 tons/hour model takes 10 hours, while an 1800 tons/hour model only takes about 5.56 hours.

Compared with some 1500 tons/hour models, the processing capacity of the 1800 tons/hour equipment is increased by 20%. In large-scale bulk material processing operations, a single piece of equipment can significantly reduce operation time and improve overall production efficiency. Calculated based on 10 working hours a day, a 1500 tons/hour model can handle 15,000 tons per day, while an 1800 tons/hour model can handle 18,000 tons per day, processing 3,000 tons more each day. Over time, the construction period will definitely be completed in advance.

Impact of Efficiency on Costs

In terms of time cost, due to the improved processing efficiency of the equipment, the overall progress of the project is accelerated. An unloading task that originally required 10 days to complete may be finished in 7 days with the 1800 tons/hour equipment, thereby shortening the project cycle. Enterprises can put materials into subsequent production links faster and realize profits in advance.

In terms of labor costs, the demand for operators is reduced. Traditional equipment may require multiple personnel to take turns to ensure continuous operation, while Zoomry Heavy Industry's 1800 tons per hour mobile truck unloader adopts an advanced automatic control system, which can be easily handled by one operator, reducing labor input and saving labor costs.

In terms of operating costs, the processing cost per unit of material is relatively reduced. At the same time, the stable operation of the equipment reduces losses caused by breakdowns and shutdowns, lowers the frequency of maintenance and repairs, and further saves operating expenses.

Energy Consumption and Environmental Protection

In terms of energy consumption, by optimizing the power system and transmission device, the equipment ensures a processing capacity of 1800 tons per hour while reducing unit energy consumption by more than 15% compared with the industry average. For example, the energy consumption per ton of bulk material processed is about 0.8 kWh lower than that of traditional 1000 tons/hour models.

In terms of environmental protection indicators, the equipment is equipped with an efficient dust collection and treatment system, which can effectively control dust emissions during unloading, meeting the strict standards for dust emissions set by international environmental protection organizations in 2025. At the same time, the fuel used in the equipment burns fully, and the exhaust emission indicators meet the Euro VI standard, reducing environmental pollution.


Product Features of Zoomry Heavy Industry's Mobile Truck Unloader

In terms of technological innovation, Zoomry Heavy Industry's mobile truck unloader adopts an advanced automatic unloading system. Through high-precision sensors and an intelligent control system, it can realize automatic positioning and docking of trucks without cumbersome manual adjustments, greatly improving the accuracy and efficiency of unloading. At the same time, the system can automatically adjust the unloading speed and force according to the type and state of materials, avoiding material blockage and spillage.

The structural design of the equipment is scientific and reasonable, with excellent mobility. High-strength steel is used to make the body, which not only ensures the stability and durability of the equipment but also reduces its own weight, enabling it to move flexibly in different site environments. Whether it is a rugged mine site or a flat port terminal, it can easily cope.

In terms of components, Zoomry Heavy Industry pays attention to details and quality. The idlers, rollers, and other components used in the equipment are made of high-quality materials, undergo strict quality inspection, and have extremely high wear resistance and corrosion resistance. Components such as cleaning scrapers can effectively remove residual materials on the surface of the conveyor belt, ensuring the normal operation of the equipment and prolonging its service life.

In addition, the equipment is equipped with a complete safety protection system. It is equipped with emergency stop devices, overload protection devices, limit protection devices, etc., which can quickly stop the machine in case of emergencies, avoid accidents, and ensure the safety of operators and equipment.


Applicable Scenarios and Industry Solutions

Open-pit Mines and Underground Mines

In open-pit mining, a large amount of ore needs to be transported to the unloading point by trucks. Using the 1800 tons per hour mobile truck unloader can quickly and efficiently complete ore unloading, matching the large-scale mining rhythm of open-pit mines. Its mobility allows it to move flexibly with the advancement of the mining working face, reducing the distance and time of material transportation.

For underground mines, due to the relatively narrow space, higher requirements are placed on the size and flexibility of the equipment. The mobile truck unloader customized by Zoomry Heavy Industry has undergone special design, which can adapt to the working environment of underground mines, ensuring efficient unloading without hindering underground operations.

Transfer of Bulk Materials such as Cement and Sand

In the process of cement transfer, Zoomry Heavy Industry's mobile truck unloader can quickly unload cement from trucks to conveying equipment, reducing the dispersion of cement during unloading and lowering environmental pollution. For granular materials such as sand and gravel, the strong processing capacity of the equipment can meet the needs of large-scale transfer and ensure the continuity of production.

If you have any questions about the 1800 tons per hour mobile truck unloader, please visit the official website of Zoomry Heavy Industry or contact us via +86 131-6401-6717 | [email protected].

Ports and Logistics

Bulk cargo terminals in the field of ports and logistics are important places for centralized processing of bulk materials. A large number of bulk material transport trucks enter and exit every day, which have extremely high requirements for unloading speed and efficiency. Using Zoomry Heavy Industry's mobile truck unloader can realize rapid and continuous unloading at bulk cargo terminals. The processing capacity of 1800 tons per hour can effectively reduce the waiting time of trucks and improve the cargo turnover efficiency of the terminal. At the same time, the stability and reliability of the equipment can ensure long-term operation in high-intensity working environments, meeting the busy needs of port logistics.

Infrastructure Projects

At large infrastructure project sites, such as expressways, bridges, hydropower stations, etc., a large amount of bulk materials such as sand, gravel, and cement are needed. The mobile truck unloader can move flexibly at the infrastructure project site, unload near the material stacking area, and reduce the secondary handling of materials. Its efficient unloading capacity can ensure the timely supply of materials, avoiding delays in the project progress due to material shortages.

Scenarios such as High Temperature, Dust, and Humidity

The equipment adopts special protective measures and can adapt to high-temperature environments. The key components of the equipment are made of high-temperature-resistant materials and are equipped with effective heat dissipation systems to ensure normal operation at high temperatures. For dusty environments, the equipment has good sealing performance, which can prevent dust from entering internal components. At the same time, the equipped dust collection system can reduce damage to the equipment caused by dust. In humid environments, the electrical system and metal components of the equipment have undergone special anti-corrosion treatment, improving the corrosion resistance of the equipment and prolonging its service life.


Purchasing Decision Guide

Selecting Based on Own Material Volume

When enterprises choose a mobile truck unloader, they should first consider their own material volume. The required processing capacity of the equipment can be calculated based on factors such as the total daily material processing volume and the frequency of truck transportation.

If an enterprise needs to process a large amount of materials every day and has frequent truck transportation, the 1800 tons per hour mobile truck unloader is a good choice, which can quickly complete the unloading task and avoid material backlog. If the material volume is relatively small, enterprises can also consider other models of Zoomry Heavy Industry to achieve accurate matching of production capacity and avoid resource waste.

Mobility and Site Conditions

If the job site has complex terrain and rough roads, the excellent mobility of Zoomry Heavy Industry's mobile truck unloader can well adapt to such environments. If the site space is narrow and the equipment needs to have a small turning radius and flexible operation performance, this equipment can also meet the requirements. At the same time, the bearing capacity of the site should be considered to ensure that the equipment will not damage the site during operation.

Initial Investment and Long-term Operating Costs

When purchasing equipment, one should not only focus on the initial purchase cost but also consider the long-term operating costs. Although the initial investment of Zoomry Heavy Industry's 1800 tons per hour mobile truck unloader is relatively high, its long-term operating costs are low due to its efficient processing capacity and low energy consumption.

Enterprises need to comprehensively calculate the purchase cost, installation cost, maintenance cost, energy consumption cost, etc., of the equipment, conduct a comprehensive cost accounting, and select the equipment with the highest cost performance. At the same time, the equipment provided by Zoomry Heavy Industry has a long service life, which can reduce the frequency of equipment replacement and further save costs.

Manufacturer's Technical Services

Zoomry Heavy Industry has a professional technical service team that can provide customers with comprehensive services.

In terms of equipment installation, technical personnel will go to the site for guidance and installation to ensure that the equipment is correctly installed and debugged and put into use smoothly. At the same time, Zoomry Heavy Industry will also provide professional training for the customer's operators, enabling them to master the equipment operation skills and daily maintenance knowledge proficiently. In terms of after-sales support, Zoomry Heavy Industry has established a sound after-sales service system, which can respond to customer needs in a timely manner and provide guarantees for the normal operation of the equipment.

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