High-throughput Bulk Material Handling System Turnkey Solutions

In the realm of global bulk material transportation, achieving sustainable high throughput, low operational costs, and zero environmental risks remains the core challenge for conveying systems. Leveraging 20 years of overseas EPC project experience, Zoomry Heavy Industry utilizes its Tubular Belt Conveyor and ZR-SF Radial Telescopic Stacker as technological cornerstones to provide mining, ports, power plants, and similar scenarios with full lifecycle solutions covering design, manufacturing, operation, and maintenance—empowering clients to achieve breakthroughs in both conveying efficiency and sustainability.

I. Critical Demands and Technological Responses in Complex Scenarios

High-throughput conveying systems must simultaneously resolve three contradictions: balancing terrain-crossing capabilities with land occupation costs, reconciling environmental compliance with operational economics, and unifying equipment reliability with maintenance convenience. Zoomry addresses these through two core technological pathways:

1. Topology-Optimized Design System: Generates 3D conveying routes based on terrain GIS data to minimize transfer points and sudden gradient changes.
2. Dynamic Intelligent Control Core: Achieves equipment self-regulation through multi-sensor fusion (tension, flow rate, temperature).

II. Technical Analysis of Core Equipment

Tubular Belt Conveyor

• Revolutionary Sealing Structure: Hexagonal idler group forces belt closure, reducing dust escape to <0.1 mg/m³ (EU standard limit: 5 mg/m³).
• Spatial Crossing Capability: 110° horizontal turning radius reduced by 60% compared to conventional equipment, eliminating extra land acquisition for road/tunnel crossings.
• Massive Material Compatibility: Seamlessly adapts from fly ash (density 0.8 t/m³) to iron ore (density 3.5 t/m³).

Performance Benchmarks

ZR-SF Radial Telescopic Stacker

• 3D Dynamic Coverage: 270° rotation + 22m telescopic range increases yard utilization by 28%.
• Precise Stockpiling Control: PLC programming pre-sets 18 stockpile shapes, reducing material segregation by 60%.
• Safety Redundancy: Dual hydraulic locks + mechanical emergency supports eliminate aerial operation risks.

Engineering Boundaries

III. Four Technological Pillars Enabling High Throughput

Intelligent Control System

Three-layer architecture: Central PLC automation library (300+ preset process modes), 1km wireless remote control, and local mechanical emergency console. HMI displays real-time belt stress, energy consumption curves, and fault diagnosis codes with <30ms command latency.

Long-Life Component System

Idlers feature triple labyrinth seals and nano-coating technology, maintaining ≤1.8N rotation resistance after 50,000-hour accelerated aging tests. Drive drum shafts use 40CrNiMoA forgings, passing ultrasonic inspection and -40℃ impact tests with 10^8 cycle fatigue life.

Environmental Safeguards

Four-stage cleaning system (primary scraper + resilient secondary blades + V-type return idlers + rotary empty-section brushes) limits material residue to <0.003%, meeting ISO 14001 dust standards. Acoustic silencers and vibration-damping bases enforce ≤73 dB(A) operational noise.

Global Service Framework

Turnkey EPC services cover feasibility studies (throughput simulation), standards compliance (AS 1755/CEMA), installation supervision, and operator training. Eight overseas spare parts centers (e.g., Yekaterinburg, Jakarta) ensure critical component delivery within 72 hours.

IV. Why Choose Zoomry Heavy Industry

• Compliance Assurance: CE/EAC/KCS certifications + ISO 9001/14001 systems.
• Total Cost Advantage: EPC project delivery time reduced by 30%, O&M costs lowered by 40%.
• Sustainable Partnership: Offers equipment financing and legacy system modernization.

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