ZOOMRY® Mobile Truck Unloader/Feeder: Automated Bulk Reception & Loading for Mining & Agriculture

Traditional unloading methods face challenges of inefficiency, high costs, and environmental compliance pressures. Manual operation of grab equipment requires 2-3 hours per truck, while the ZOOMRY Mobile Truck Unloader reduces unloading time to 20-30 minutes per truck, improving efficiency by 6-9 times. Equipped with a 1400-1800mm belt conveyor and a 2×22kW hydraulic power unit, the system offers a processing capacity of 200-1800 tph (models ZRLS-TU1400 to ZRLD-TU1800), seamlessly integrating with stackers or shiploaders in mines and ports.

Additionally, the system addresses the pain point of labor costs exceeding 35% in bulk terminals. Use mobile truck unloader requiring only one operator for remote monitoring, it reduces labor dependency by 50%. Its heavy-duty tire/track chassis enables rapid relocation, eliminating the need for costly fixed infrastructure.

Product Features of ZOOMRY Mobile Truck Unloader

Three-Step Efficient Operation

Using ZOOMRY ZRLS and ZRLD series mobile truck unloaders, bulk material handling is completed in three steps:
Truck dumps material via ramp → Custom 3.5-5.7m wide hopper receives material → 1400-1800mm belt conveyor + hydraulic telescopic arm for precise stacking.

Modular Engineering Structure and Professional Components

• Heavy-Duty Chassis: Mining-grade frame with IP67-rated hydraulic legs, enabling stable operation on uneven terrain at a 12.1% gradient (6.7°).
• Wear-Resistant Design: Hopper lined with Hardox 450 steel (Rockwell hardness ≥450 HBW), offering 200% higher impact resistance and 3x longer lifespan than standard steel.
• Smart Control: Siemens PLC and HMI interface with 5G communication support; optional SCADA system for multi-equipment coordination.
• Rapid Deployment: Modular assembly completed within 72 hours, requiring no concrete foundation, reducing initial investment by 50%.

Environmental and Safety Assurance

• Dust Control: Dry mist suppression system with 10μm water droplets reduces dust concentration to ≤8mg/m³ (below OSHA’s 10mg/m³ standard).
• Overflow Prevention: Hopper equipped with ultrasonic + radar level sensors (<±1.5% error) to prevent material spillage.
• Active Safety: Hydraulic legs with tilt sensors (0.1° precision) monitor levelness and auto-lock upon exceeding limits.
• Easy Maintenance: Quick-disconnect hydraulic lines enable core component replacement in 30 minutes, cutting annual maintenance costs by 25%.

Application Cases of Mobile Truck Unloader

Australian Iron Ore Project

Facing daily processing demands of 1,500 tons of iron ore and a 40%+ equipment failure rate during rainy seasons, ZOOMRY delivered the ZRLD-TU1800 Tracked Mobile Truck Unloader. Featuring a tracked chassis, 6.3m discharge height, and a 1800mm belt conveyor (1800 tph capacity), the system directly integrates with the mine’s crushing system. Its 2×22kW variable-frequency hydraulic unit ensures stable operation even in heavy rain, replacing outdated grab equipment prone to moisture damage.

Operational data shows 6,000 hours of fault-free operation in open-pit conditions, with zero replacements of key components (e.g., Hardox 450 hopper liners, IP67 hydraulic legs). Unloading efficiency increased from 4 to 13 trucks per day (220% improvement), with energy consumption per ton reduced by 30%. The client noted: “ZOOMRY’s tracked design solved rainy-season downtime, boosting annual iron ore output by 500,000 tons with an ROI of 1.2 years.”

Indonesian Coal Port Terminal

An Indonesian coal port faced dual challenges of 5m tidal fluctuations and high-humidity salt corrosion, causing 3 hours of daily downtime for traditional tire-based systems. ZOOMRY customized a mobile unloader with a 5.7m-wide hopper (matching 40-ton truck containers) and heavy-duty radial tires (tread depth 40mm, ground pressure ≤200kPa) to withstand tidal environments. The system’s 12.1% gradient capability allows rapid access to dock fronts, synchronizing with mobile shiploaders.

Post-deployment, daily coal throughput surged from 12,000 to 20,000 tons, with 98% uptime in pH 8.5 alkaline tidal conditions. The port manager stated: “ZOOMRY’s anti-corrosion coatings and radial tires extended our tidal operational window by 65%, adding 3.6 million tons of annual throughput.”

For inquiries about ZOOMRY Mobile Truck Unloaders/Feeders, contact us via:

• ZOOMRY Official Website
• +86 131-6401-6717
• [email protected]

Why Choose ZOOMRY Mobile Truck Unloader?

Cost Comparison with Fixed Unloading Stations

Full Lifecycle Services

1. ZOOMRY Mobile Truck Unloaders feature mining-grade design, with core components (hoppers, conveyor rollers) certified to ISO 9001:2015 and FEM 1.001 standards, ensuring a 150,000-hour (≈17-year) lifespan—30% above industry averages.

2. The ZOOMRY IoT platform monitors real-time equipment status (bearing temperature, belt tension), predicts component wear, reduces unplanned downtime by 60%, and lowers spare parts costs by 40%.

3. Standard models are available for delivery within 20 days, with global spare parts centers guaranteeing emergency shipments within 48 hours.

4. Free pre-sales consultation tailors solutions to material properties (e.g., particle size, moisture, bulk density), including 3D simulations for optimal model selection.

5. On-site training by ZOOMRY engineers during deployment covers operational and maintenance best practices.

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