In the energy and power industry, bulk material handling systems serve as critical arteries for thermal power plants, biomass power stations, nuclear facilities, and new energy projects, confronting triple challenges of traditional transportation methods:
Breaking Efficiency Bottlenecks
- Coal-fired plants require processing 2000-5000 tons/hour of raw coal, with trucking costs accounting for 15%-20% of operating expenses
- ZOOMRY Solution: Full-chain conveying systems replace traditional trucking, reducing fuel transportation costs by 15-20%, achieving 5000 t/h continuous stable feeding
Eliminating Environmental Risks
- Open-air transportation causes dust emission rates exceeding 3%, with ash transfer posing heavy metal contamination risks
- ZOOMRY Solution: Fully enclosed tubular systems achieve dust emissions <3g/t·km, reducing heavy metal leakage risk by 99.7%
Conquering Complex Conditions
- Extreme conditions like fluctuating biomass moisture (15%-55%), fly ash temperatures at 80-150°C
- ZOOMRY Technology: Full temperature coverage (-40°C to 400°C), pH 2-12 media compatibility design, overcoming industry challenges like moisture fluctuation and high-temperature agglomeration
With 22 years of industry expertise and 200+ global power projects, ZOOMRY delivers end-to-end intelligent handling solutions from coal mine pit to boiler, ash handling to biomass fuel supply, driving efficiency and sustainable development through technological innovation.
End-to-End Equipment Matrix & Technological Breakthroughs
ZR-TU Series Truck Unloader System
| Functional Module | Technical Parameters & Features |
|---|---|
| High-Speed Unloading | Dual-channel hydraulic platform 1800 t/h capacity 10° adaptive slope (compatible with 30-80 ton trucks) |
| Intelligent Control | RFID vehicle identification 3D laser level monitoring (±1.5%) Anti-overload warning system |
| Special Design | Anti-freeze heating plates (-40°C) pH 2-12 corrosion-resistant liners ATEX explosion-proof certified |
| Environmental Metrics | Fully enclosed structure with dust concentration <5mg/m³, operational noise <75dB |
Tubular Belt Conveyor System
Core Advantages
- 35m horizontal turning radius/35° inclination/IP68 protection rating
- Distributed optical fiber temperature sensing (0.5°C accuracy)
- Acoustic bearing diagnostics (92% fault recognition rate)
- Autonomous deviation correction (offset <5% belt width)
Performance Parameters
| Parameter Category | Standard Specs | Extended Capabilities |
|---|---|---|
| Tube Diameter | Φ100-850mm | Max Φ1200mm |
| Belt Speed Range | 0.8-5.0 m/s | Intelligent VFD control |
| Max Inclination | 30° | Complex angles up to 35° |
| Material Density | ≤3.2 t/m³ | Custom designs to 4.5 t/m³ |
| Single-Line Length | Standard 500m | EPC projects up to 8km |
Thermal Management System
- Triple Protection: Ceramic rollers (400°C) + Nanotech cleaners (≥99.5% scraping efficiency) + Air-cooled motors (temperature rise <65K)
- Smart Temperature Control: Infrared thermal imaging + Threshold-triggered spray
Biomass-Specific System
- Anti-Clogging: Self-clearing plough tripper + Patented anti-straw rollers
- Moisture Adaptation: Microwave moisture detection (±0.8%) + VFD speed adjustment
- Safety Protection: Spark detection + Inert gas suppression + ATEX motors
ZR-SF Telescopic Stacker System
Technological Innovations
- LiDAR precision ±2cm, supports conical/linear/mixed stacking patterns
- 15-60m telescopic boom (220° coverage)
- 28m stacking height (40% higher than conventional)
- Energy recovery system (15-20% power savings)
Intelligent Management
- 50m anti-collision detection
- Automatic stacking path generation
- Synchronized flow control with conveyors
Cross-Equipment Synergy
| Coordination Module | Technical Implementation | Benefit Metrics |
|---|---|---|
| Unloading-Conveyor Sync | Flow-matching algorithm prevents clogging | 35% equipment utilization boost |
| Conveyor-Stacker Coordination | AI-driven stockpile allocation | 28% storage density increase |
| Energy Management | Regenerative braking + PV integration (200-500kW optional) | 40-45% energy consumption reduction |
| Maintenance Platform | Unified digital twin interface + Predictive maintenance | 60% O&M cost reduction |
Integrated Service System & Quality Assurance
Industry-Specific Solutions
Thermal Power Plant Configuration
Equipped with high-temperature components for stable 150°C continuous operation. Integrated explosion-proof dust suppression chutes coordinate conveyor flow with boiler combustion demand.
Biomass Power Plant Adaptation
Anti-wrap idler groups eliminate biomass entanglement risks. Humidity-adaptive speed control modules and pre-crushing interfaces meet diverse fuel processing needs.
Nuclear Plant Special Design
Radiation-shielded steel structures ensure operational safety. Dual-redundant controls enable seamless fault transition. Certified for 8-level seismic resistance.
Lifecycle Quality Guarantee
International Certifications
ISO 9001/14001/45001 certified. CE, EAC, GOST-R multi-region compliant. 30+ patents including anti-straw entanglement technology.
Rigorous Validation Testing
2000-hour continuous full-load testing. 100,000-cycle boom fatigue tests. IP6K9K dust/water protection certification for harsh environments.
24/7 Service Commitment
48-hour global emergency response. 10-year warranty on critical components. Lifetime free system upgrades ensure peak performance.
Bulk Material Handling System, Power Plant Truck Unloader, Tubular Belt Conveyor, Telescopic Stacker, Biomass Handling Equipment
