Energy and Power Industry

Author:小编 Time:2025-06-04 Number of Clicks:

In the energy and power industry, bulk material handling systems serve as critical arteries for thermal power plants, biomass power stations, nuclear facilities, and new energy projects, confronting triple challenges of traditional transportation methods:

Breaking Efficiency Bottlenecks

  • Coal-fired plants require processing 2000-5000 tons/hour of raw coal, with trucking costs accounting for 15%-20% of operating expenses
  • ZOOMRY Solution: Full-chain conveying systems replace traditional trucking, reducing fuel transportation costs by 15-20%, achieving 5000 t/h continuous stable feeding

Eliminating Environmental Risks

  • Open-air transportation causes dust emission rates exceeding 3%, with ash transfer posing heavy metal contamination risks
  • ZOOMRY Solution: Fully enclosed tubular systems achieve dust emissions <3g/t·km, reducing heavy metal leakage risk by 99.7%

Conquering Complex Conditions

  • Extreme conditions like fluctuating biomass moisture (15%-55%), fly ash temperatures at 80-150°C
  • ZOOMRY Technology: Full temperature coverage (-40°C to 400°C), pH 2-12 media compatibility design, overcoming industry challenges like moisture fluctuation and high-temperature agglomeration

With 22 years of industry expertise and 200+ global power projects, ZOOMRY delivers end-to-end intelligent handling solutions from coal mine pit to boiler, ash handling to biomass fuel supply, driving efficiency and sustainable development through technological innovation.

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End-to-End Equipment Matrix & Technological Breakthroughs

ZR-TU Series Truck Unloader System

Functional ModuleTechnical Parameters & Features
High-Speed UnloadingDual-channel hydraulic platform
1800 t/h capacity
10° adaptive slope (compatible with 30-80 ton trucks)
Intelligent ControlRFID vehicle identification
3D laser level monitoring (±1.5%)
Anti-overload warning system
Special DesignAnti-freeze heating plates (-40°C)
pH 2-12 corrosion-resistant liners
ATEX explosion-proof certified
Environmental MetricsFully enclosed structure with dust concentration <5mg/m³, operational noise <75dB

Tubular Belt Conveyor System

Core Advantages

  • 35m horizontal turning radius/35° inclination/IP68 protection rating
  • Distributed optical fiber temperature sensing (0.5°C accuracy)
  • Acoustic bearing diagnostics (92% fault recognition rate)
  • Autonomous deviation correction (offset <5% belt width)

Performance Parameters

Parameter CategoryStandard SpecsExtended Capabilities
Tube DiameterΦ100-850mmMax Φ1200mm
Belt Speed Range0.8-5.0 m/sIntelligent VFD control
Max Inclination30°Complex angles up to 35°
Material Density≤3.2 t/m³Custom designs to 4.5 t/m³
Single-Line LengthStandard 500mEPC projects up to 8km

Thermal Management System

  • Triple Protection: Ceramic rollers (400°C) + Nanotech cleaners (≥99.5% scraping efficiency) + Air-cooled motors (temperature rise <65K)
  • Smart Temperature Control: Infrared thermal imaging + Threshold-triggered spray

Biomass-Specific System

  • Anti-Clogging: Self-clearing plough tripper + Patented anti-straw rollers
  • Moisture Adaptation: Microwave moisture detection (±0.8%) + VFD speed adjustment
  • Safety Protection: Spark detection + Inert gas suppression + ATEX motors

ZR-SF Telescopic Stacker System

Technological Innovations

  • LiDAR precision ±2cm, supports conical/linear/mixed stacking patterns
  • 15-60m telescopic boom (220° coverage)
  • 28m stacking height (40% higher than conventional)
  • Energy recovery system (15-20% power savings)

Intelligent Management

  • 50m anti-collision detection
  • Automatic stacking path generation
  • Synchronized flow control with conveyors

Cross-Equipment Synergy

Coordination ModuleTechnical ImplementationBenefit Metrics
Unloading-Conveyor SyncFlow-matching algorithm prevents clogging35% equipment utilization boost
Conveyor-Stacker CoordinationAI-driven stockpile allocation28% storage density increase
Energy ManagementRegenerative braking + PV integration (200-500kW optional)40-45% energy consumption reduction
Maintenance PlatformUnified digital twin interface + Predictive maintenance60% O&M cost reduction

Integrated Service System & Quality Assurance

Industry-Specific Solutions

Thermal Power Plant Configuration

Equipped with high-temperature components for stable 150°C continuous operation. Integrated explosion-proof dust suppression chutes coordinate conveyor flow with boiler combustion demand.

Biomass Power Plant Adaptation

Anti-wrap idler groups eliminate biomass entanglement risks. Humidity-adaptive speed control modules and pre-crushing interfaces meet diverse fuel processing needs.

Nuclear Plant Special Design

Radiation-shielded steel structures ensure operational safety. Dual-redundant controls enable seamless fault transition. Certified for 8-level seismic resistance.

Lifecycle Quality Guarantee

International Certifications

ISO 9001/14001/45001 certified. CE, EAC, GOST-R multi-region compliant. 30+ patents including anti-straw entanglement technology.

Rigorous Validation Testing

2000-hour continuous full-load testing. 100,000-cycle boom fatigue tests. IP6K9K dust/water protection certification for harsh environments.

24/7 Service Commitment

48-hour global emergency response. 10-year warranty on critical components. Lifetime free system upgrades ensure peak performance.


Bulk Material Handling System, Power Plant Truck Unloader, Tubular Belt Conveyor, Telescopic Stacker, Biomass Handling Equipment


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