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Heavy Duty Mobile Shiploader for Fast PKE/PKS Handling

Time:2025-02-19 11:22:04 Number of Clicks:

In the palm oil processing industry, palm kernel expeller (PKE) and palm kernel shell (PKS), as by-products, are widely used in biomass fuel and animal feed due to their high fiber content and calorific value. Particularly in port operations, these materials face challenges: PKE's high moisture causes adhesion, PKS's sharp particles accelerate equipment wear, and traditional fixed ship loaders struggle with limited adaptability and low efficiency.

To address this, Zoomry's heavy-duty mobile ship loader offers a revolutionary solution. With modular design and mobility, it boosts loading efficiency to 5,800 tons/hour while reducing labor and infrastructure costs, making it essential port bulk material handling equipment.

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Core Features of Heavy-duty Mobile Ship Loader

Modular Design Advantages

The PKE/PKS mobile ship loader adopts a full-wheel drive system with hydraulic lifting chassis, enabling free movement across complex terrains like ports and storage areas. Its 360° rotating arm covers a 50-meter radius, while LiDAR and AI-powered positioning ensure obstacle avoidance and precise ship hold alignment.

High-efficiency Loading Components

Customizable double-layer vibrating screening hoppers prevent sticky PKE blockages. The conveyor belt adjusts angles (0°-20°) in real time for even material distribution. Integrated dust control systems reduce particulate emissions to <10mg/m³, complying with EU CE standards.


Typical Applications in Palm Processing Industry

Port Loading Operations

At an Indonesian port, the wheel mobile ship loader loaded a 50,000-ton bulk carrier at 5,800 tons/hour, quadrupling traditional efficiency. Its telescopic arm adapts to vessels from barges to Panamax ships, covering 80% loading zones with single positioning.

Material Transfer in Storage Centers

A Malaysian palm plant achieved seamless coordination between crushers, dryers, and loading docks using 5G-enabled speed synchronization.

Special Condition Solutions

Nano-coated hoppers (friction coefficient: 0.15) solve PKE adhesion in Southeast Asian monsoons. Double-steel reinforced belts (tear resistance: 2,000N/mm) withstand PKS abrasion.

Please contact us using the info below if you have any questions about Heavy Duty Mobile Shiploader for Fast PKE/PKS Handling


Comparison with Traditional Fixed Ship Loaders

IndicatorHeavy-duty Mobile Ship LoaderFixed Ship Loader
Energy Cost30% savings with dual powerSingle power source
Labor1 remote operator5-8 workers
DeploymentImmediate operation3-month setup
Maintenance<4-hour modular replacementFull shutdown

Key Selection Criteria

  1. Quality: Delivery within 20-40 days; component lifespan ≥150,000 hours; overall durability >10 years.
  2. Material Adaptability: Enhanced anti-stick design for PKE (>25% moisture); wear-resistant upgrades for PKS (>50mm particles).
  3. Smart Control: Digital twin systems for predictive maintenance.
  4. Certifications: CE-MD for EU exports; ISO 21873 for Southeast Asia.

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Client Case Studies

Vietnam PKS Export Base Upgrade

A client tripled annual loading capacity to 1.2 million tons using 3 PKE/PKS mobile ship loaders, cutting labor costs by 70% and eliminating shipment delays.

African Palm Plantation Port

Operating 20 hours/day on diesel power in off-grid areas, the system achieved 18-month ROI and 200% throughput growth for EU biomass exports.

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